Joshua — Automation Engineer
Joshua
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Work History on Automate America
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Programming Skills (3)
20 Years of Mastery in Studio 5000 | Rockwell Automation Specialist | Controls Engineer With two decades of hands-on experience in industrial automation, I bring expert-level proficiency in Studio 5000 Logix Designer and the entire Rockwell Automation ecosystem. My background spans the full project lifecycle—from system architecture and PLC/HMI development to commissioning, troubleshooting, and long-term support. Core Studio 5000 Expertise: Advanced programming in Ladder Logic, Function Block, and Structured Text Seamless integration of ControlLogix, CompactLogix, and Safety PLCs HMI design using FactoryTalk View SE/ME with emphasis on UX and diagnostics CIP Safety, motion control, and Add-On Instruction (AOI) development Ethernet/IP network design, diagnostics, and device-level integration Version management, revision standardization, and multi-project environments Project Highlights: Led multi-million dollar automation rollouts across food & beverage, OEM, packaging, and automotive sectors Architected high-availability control systems with redundant controllers and failover communications Developed standardized PLC templates and reusable code libraries for global deployments Whether it's building a scalable platform from scratch or optimizing an existing system, I deliver clean, well-documented logic that keeps operations efficient, safe, and resilient. I don't just know Studio 5000—I live it, mentor others in it, and build enterprise-ready solutions around it. Let's connect if you need senior-level Rockwell expertise, controls engineering leadership, or automation project execution that gets it done right the first time.
18 Years of Siemens Step 7 & TIA Portal Mastery | S7-300/400/1200/1500 | PCS | Profinet/Profibus With 18 years of real-world experience in Siemens automation platforms, I bring deep technical command over both Step 7 (Classic) and TIA Portal, backed by a track record of delivering robust, scalable, and production-critical control systems across manufacturing, packaging, and process industries. I'm fluent in both legacy and modern Siemens systems—comfortable bridging the gap between existing infrastructure and digital transformation. ⚙️ Siemens Automation Skillset Includes: Expert in TIA Portal and Step 7 environments, including migrations and hybrid architectures S7-300/400 and S7-1200/1500 programming in LAD, STL, FBD, and SCL High-level Profinet and Profibus DP/PA network configuration and diagnostics HMI/SCADA development with WinCC (Classic, Comfort, and Unified) Drive integration (SINAMICS / VFDs) and motion axis control via TIA Plant-wide safety system design using Failsafe PLCs and Safety Integrated Batch, sequential, and recipe control in both discrete and process applications ???? Notable Strengths: Designed and commissioned multi-CPU systems with decentralized I/O Proven success in migrating from Step 7 to TIA Portal with zero downtime Deep experience in troubleshooting complex systems and legacy hardware Strong understanding of international standards, including IEC 61131-3 ???? Whether it's greenfield automation or legacy system overhaul, I bring precision, reliability, and forward-thinking design to every Siemens-based project. Let's talk if you're looking for senior Siemens talent who can deliver top-tier controls strategy, performance, and support.
15 Years of FANUC Robotics Expertise | DCS | ROBOGUIDE | Multi-Axis Integration For over 15 years, I've specialized in FANUC robot systems, from programming and simulation to safety and integration across a wide range of industries—automotive, packaging, plastics, and precision assembly. My experience includes commissioning hundreds of robots, leading multi-robot cells, and optimizing cycle times through smart path planning, tool design, and vision integration. FANUC Robotics Skills at a Glance: Expert in ROBOGUIDE for virtual simulation, path validation, and offline programming Full deployment of DCS (Dual Check Safety) zones and safe-speed setups for collaborative environments Advanced control of 7th and 8th axis systems, including servo tracks, part positioners, and end-of-arm tooling (EOAT) Seamless I/O, Ethernet/IP, and PLC integration (Rockwell, Siemens, Omron) Custom user alarms, macro logic, and TP/HMI development for operator-friendly systems ???? Specialties: Multi-robot coordination and interference zone setup High-speed pick-and-place and welding applications Error recovery logic and fail-safe diagnostics Vision-guided robotics and tracking ???? From simulation to the shop floor, I bring a production-ready mindset to every project. My systems don't just work—they work clean, safe, and reliably. If your team needs a senior FANUC integrator who delivers under pressure, I'm ready to lead or support your robotic automation success.
About Me
CARRER CONTROLS AND ROBOTICS ENGINEERING 2005- 2025 with 25 years of experience, I have served as a controls and/or robotics engineer for various companies. Spearheaded projects from a simple machine to greenfield factory control systems ranging from 100 io points to 100,000 io points.
I am passionate about designing user friendly and efficient machinery, control systems, and robotic applications.
SKILLS
Fanuc Robotics
Siemens Step7
Siemens TIA
Allen Bradly Studio
Keyence Vision
Cognex Vision
Autocad Electrical Design
Solidworks Mechanical
C++
Process Engineering
SQL Server
Skilled Trades (5)
Control panel wiring, 3-phase power distribution, motor starters, VFDs High-density I/O wiring and system-level troubleshooting Electrical code compliance and custom retrofits for automation systems
Mechanical integration of robotics systems and motion hardware Custom bracket design and fabrication using SolidWorks models Precision mounting and alignment of vision systems, actuators, and enclosures
Full-system retrofits of navigation, radar, autopilot, and AIS units Design and installation of marine-grade electrical systems (DC/AC) Custom harness building and weather-sealed marine control enclosures
Startup and tuning of robotics and PLC systems in greenfield plants Debugging communication protocols (Ethernet/IP, Profinet, Modbus) On-site support for control systems, from single machines to entire facilities
Crimping, soldering, cable termination (CAN, Ethernet, coaxial, MIL-spec) Multimeters, oscilloscopes, IR cameras, signal injectors, and loop testers Fabrication tools: drill press, band saw, hand tools, and portable power tools
Professional Competencies (5)
Design of maritime vessel control systems and retrofits using Autocad Electrical and SolidWorks Experience with complex I/O systems—projects ranging from 100 to 100,000 points Custom control panel development for industrial and maritime applications
Currently studying microcontroller-based design, digital logic, and embedded software at CTU Practical C++ development experience, with increasing focus on real-time systems and sensor integration Exploring hardware/software co-design for future smart device applications
Advanced programming and deployment of FANUC robotics systems PLC programming and standards creation using Siemens TIA Portal, Step7, and Allen Bradley Studio Development of data-driven HMIs and user interfaces for enhanced operator engagement
Proven experience managing multi-disciplinary engineering teams and subcontractors Created custom automation tools, such as HMI-based robot point adjustment and SQL-integrated OEE systems Client-centric, with a history of self-employed projects for government and commercial maritime clients
Integration and support of Cognex and Keyence vision systems for quality assurance Real-time production tracking and Just-in-Time (JIT) process design SQL Server-based automation for system data logging and analytics
Applications (1)
My Business
Work Experience(4)
CARRER CONTROLS AND ROBOTICS ENGINEERING 2005- 2019 With 20 years of experience, I have served as a controls and/or robotics engineer for various companies. Spearheaded projects from a simple machine to greenfield factory control systems ranging from 100 io points to 100,000 io points.
Create and manage both robot and PLC programming templates and standards. Create user friendly and data driven displays to enhance machine usability. Program and document machine vision systems. Create business cases for control system add-ons and upgrades. Example: Real time SQL server production tracking software, HMI driven robot point adjustment softwar
SELF EMPLOYED (MARITIME ELECTONICS ENGINEER) Refit maritime vessels with the latest GPS, Radar, and autopilot systems. Design retrofit electrical system kits for vessel control systems and glass cockpit refits. Maintain National Guard patrol boats and administrate AIS/Software updates.
CONTRACT EMPLOYEE (MAHLE) Create Allen Bradley control software for Mercedes and BMW supplier assembly lines, Engineer reliable processes to maintain "Just in Time" assembly hall parts delivery, Interface control systems to Plant IT for real time production tracking and just in time scheduling. Maintain quality control vision systems. Manage sub-contractors and 3rd party programmers.
Education / Training / Certificates(2)
Robotics and Automated Controls
Computer Engineering (ABET)
Frequently Asked Questions
- What does Joshua do?
- Joshua is a Automation Engineer on Automate America, the global professional marketplace for skilled talent across industrial, commercial, and residential work.
- Where is Joshua located?
- Joshua is based in Holland, Ohio.
- What does Joshua specialize in?
- Joshua works with Allen Bradley / Rockwell, Fanuc, Siemens, Industrial Electrical, Mechanical Assembly & Fabrication as a Automation Engineer on Automate America, the global professional marketplace for skilled talent across industrial, commercial, and residential work.
- Is Joshua available for work?
- Joshua stated on Mar 24, 2026 that they are available Jul 1, 2026 – Dec 1, 2026.
- How do I connect with or hire Joshua?
- Create a free profile on Automate America and send a connection or contract request from this profile. Joshua can then respond and coordinate the work directly through the platform.