Abhishek — ROBOTICS AND AUTOMATION TECHNICIAN

Used Robo Guide Software to program ER-4iA robot to perform pick and place application of caps and gaskets. • Configured and mapped Allen Bradley Compact Logix 5370 controller and 5380 Safety Controller for programming. • Used Cognex In-Sight Explorer Software along with the FANUC robot to transfer vision system data - the exact positioning data - of the gasket to locate and pick by the robot's end effector.

Used Robot studio software for debur and polishing as well as assembly application. • Done Handshaking and I/O mapping with robot and Allen Bradley Compact Logix 5370 controller.

Implemented Vision System via Cognex Insight Explorer Software along with the KUKA robot to transfer the positioning data of a pallet to the robot to identify it and pick it from the floor.

• Used MotoSimEG-VRC software to program the robot for washer application which includes the pick and place of the part from the washer. • Implemented Keyence vision system to pick the part from the table to put it into the washer station.

Worked with configuring and servicing

Siemens S-7 series, Siemens Simatic Step 7 professional, WinCC – TP.

Worked with configuring and servicing of Allen Bradley PLC's, and developed familiarity with HMI (Allen Bradley – Factory Talk View SE & ME,

Woodstock, ON, Canada • Troubleshot, repaired, and maintained ABB robots, FANUC, KUKA, Yaskawa, and, controllers, electrical control devices, and peripheral equipment, ensuring seamless operations, reducing downtime, and enhancing productivity. • Expertise in mechanical, electrical, pneumatic, and hydraulic troubleshooting, with the ability to read and interpret related technical documentation. • Experienced in programming robot systems, including FANUC, KUKA, Yaskawa, and ABB robots for spot welding, MIG welding, dispense/sealing, and material handling applications. • Led commissioning, setup and integration of industrial robot systems, providing detailed documentation and comprehensive training for end-users. • Performed preventive and corrective maintenance on manufacturing equipment, including pneumatic and hydraulic systems, robots, controllers, electrical control devices, and peripheral equipment. • Design, develop, and integration PLC and HMI programs with robotic system using Allen Bradley, Siemens. • Implement & Monitor, troubleshoot Industrial networks such as Ethernet, Profibus, RS 232, motor control systems, servo drives, frequency drives, and electrical distribution systems. • Provide Communication support to company's customers and employees to resolve robot and peripheral equipment related operational problems and coordinate spare part deliveries on an as needed basis. • Maintained detailed service reports, including Daily Downtime Reports and Major Downtime Reports, to ensure effective troubleshooting and equipment monitoring. • Promote a safe working environment (OSHA Compliance) & Lockout/Tagout (LOTO) to reduce workplace accidents and enhance the operational safety of automation systems.

Ahmedabad, India • Troubleshot, repaired, and maintained equipment such as conveyors, palletizers, wrappers, depalletizes, labelers, and all associated hardware, including PLC, electronic, pneumatic, pneumatic and mechanical systems with ensuring strict safety standards and troubleshooting with minimal supervision. • Resolved maintenance issues with minimal production disruption and supported the Preventative & corrective Maintenance Program to enhance uptime. • Worked with configuring and servicing of Allen Bradley, Siemens S-7 series, Omron, Modicon Series (Schneider) and developed familiarity with HMI (Allen Bradley – Factory Talk View SE & ME, Siemens Simatic Step 7 professional, WinCC – TP). • Experienced in programming robot systems, including Fanuc, Kuka, in automotive and industrial manufacturing settings, with exposure to manufacturers such as Tata and Ford. • Programming, implementation, and configuration of Servo motors, drives and VFDs. • Select, test, and integrate hardware and software components such as robots, analog devices, motion controllers, sensors, vision systems (Cognex) and lasers. • Ability to read manuals, interpret blueprints, and identify necessary parts for equipment maintenance and repair. • Setup of communication using RS 232, 422/485, Ethernet I/P, Profinet and debugging existing automation systems. • Contributed to implementing new technologies to boost productivity and improve product quality. • Ensure compliance with all health, occupational, environmental, food safety regulations, legal requirements, and company policies, with trained new technicians and apprentices to foster skill growth and team development. • Demonstrate strong problem-solving skills, effective communication, and the ability to work efficiently in a fast-paced team environment with minimal supervision.