Fernando — PLC / Controls Engineer

I was certified by Keyence in CV-H1X and VS series. I have around 2 years working with SR2000. I had the opportunity to work from scratch during commissioning of Volvo battery shop, creating functions block to develop the correct application. At Methode Electronics, I had the opportunity to integrate CV-X Vision systems with a LabVIEW interface using the TCP/IP communication protocol. I also developed both the front end and back end of the LabVIEW application. At methode Electronics i had the opportunity to integrate and develope the aplication for lasser markers in plastics products for automative industry.

At ContiTech, I had the opportunity to develop applications for their production lines using Allen-Bradley controllers, primarily CompactLogix and MicroLogix. At Contitech, I developed and debugged HMI applications using FactoryTalk and Connected Components Workbench (CCW).

ArcelorMittal Diagnosed and resolved production line issues using TIA Portal V17 and WinCC. Proficient in SCL, FBD, and LAD programming languages, with the ability to develop function blocks aligned with standard guidelines. Volvo Cars – Charleston Battery Shop Projects PLC Debugging & Component Integration: Resolved PLC issues and commissioned new components to enhance production efficiency. Cycle Time Optimization: Achieved a 100% improvement in cycle time within the battery shop. Battery Model Integration: Successfully integrated two new battery models by modifying three PLC programs and corresponding HMI interfaces

I worked with L38 series adding new functionalities of this vision system to the production line

DAM – Desarrollo en Automatización y Movimiento Project Manager Led three successful industrial automation projects: ArcelorMittal – Servo Motor MigrationMigrated servo motors in a 3-axis gantry system for steel tubing production.Team size: 2 engineers, 4 technicians. ContiTech – Automated Assembly StationsDesigned and produced 13 automatic stations and 35 tooling sets for plastic tube assembly in electric vehicle manufacturing.Team size: 1 manufacturing supplier, 2 engineers, 5 technicians. ContiTech – Semi-Automatic Tooling with Vision InspectionDesigned and produced 2 semi-automatic tooling systems with artificial vision inspection for plastic hose assembly in the automotive industry.Team size: 2 engineers, 1 manufacturing supplier, 1 technician.

Participated in a Lean Six Sigma Green Belt training program. Contributed to a scrap reduction initiative in the assembly department for plastic products in the automotive industry

Adding new model to existing line cycle time improvement Interface for new areas between AGV and main line Correction of existing faults to make line more stable Improved fault report optimizarion of SEW drive applications for transport conveyor

Troubleshooting hood and door line Programmed Scrap sequence for hood line Troubleshoot for part tracking and process desicions

Responsible for elaborating: Project Charter, WBS, GANTT, risk analysis; quality, cost and timing objectives, by building supply chain for resources, customer service, execution and monitoring activities, by leading and building a team. Project management in automation projects, trouble shotting service for companies in automation and electric issues. install and run machines in customer's facilities.

BTS and OEE achieved goals responsible, scrap and security owner in assembly department, Lean Six Sigma tools usage, 150 DL and IDL staff handling, SAP Usage for inventory management.

Responsible for validating the process functions according to product specifications. Responsible for fixing any electric, mechanic, electronic or programming issue in assembly's production lines or assembly machines. Responsible for making preventive and/or corrective equipment maintenance.

FMEA management analysis and flow diagrams for new products launching and those ones which are already in the market. Responsible for handling and elaborating documents such as task assignment, visual aids, and process worksheets. Responsible for time and moves analysis, and production lines balancing as well