venkata — Controls Engineer

Provide technical support and troubleshooting to Operations and Maintenance for issues related to communication, instrumentation and PLC control Perform the daily routine in order to keep smooth operation for all hydraulic systems Responsible for activities related to electrical and instrument equipment during the pre-commissioning, commissioning, start-up and ramp-up stages Upgrading the existing systems with new installations and PLC programming. Conducting the site acceptance test for new installations and review the technical documentation. Conducted instrument troubleshooting during commissioning and checkout processes. Commissioning and training of existing and new system related equipment & devices. Work as a member of project teams with other technicians and engineers and participate in all phases of project, from design to testing and startup. Performs daily routine in order to keep all control systems up & running. Proper inventory levels for spare parts for all system related equipment & devices. And verify the items from Maximo software. Re-order parts check & conduct inventory, prepares reports & updates. Give training on developed Control systems and documentation. Cooperation with Engineering to constantly improve system related equipment & devices performance. Maintaining log books on all repair and maintenance activities Analyzed mechanical and electrical failures relating to equipment Worked with company's vendors and supervised subcontractors during various maintenance projects to ensure proper completion of work.

Create functional PLC and HMI Programs offline using mechanical and controls design and information. Develop and implement the communication and IO interfacing between devices and systems Install offline program into the machine and troubleshoot I/O, communications, machine function (with machine build team) errors and faults that occur within the program Conducting fault diagnosing, error checking and troubleshooting of PLC's Coordinating with SCADA and PLC for Remote Control Operations Review and update operational processes. Imparting trainings to the new employees and organizing seminars for them Monitoring adherence to protocols like Ethernet, Profibus, MPI, CS31, RS232 and DH485. Overseeing installation & commissioning as well as conducting tests & inspections to ensure operational effectiveness of utilities. Motor parameters enter to major brands like Allen Bradley, Siemens, Schneider and Danfoos Drives. Motor controls, wiring and setup of variable frequency drives.Communication configure between electrical drives and programmable Logic controllers through Profibus. Design and manage the install of all automation systems Data Acquisition (SCADA) graphical display and HMI stations