Orlando — Controls Engineer

Advance knowledge and Experience Programming from Scratch Motion and Process Ladder, ST, Block Functions, SFC

Intermediate Skill

Basic skill

Intermediate Skill Ignition Edge Ingnition Perspective

Hardware Design from scratch using Eplan P8 for Ford projects, with GVOSS 3.0 FORD Standard.

LevelOne Robotics & Controls (KUKA Contractor) Development Design, Installation and Commissioning: Software Development, Commissioning and debugging of PLC, HMI and field devices for production cells of the new FORD Electrical Vehicle Center. Extensive use of Studio5000v36 and FactoryTalkView ME. PLC Interfacing with Fanuc Robots. Design of software using new GVOSS3.0 FORD Standard.

LevelOne Robotics & Controls (GPS Contractor) Development, Commissioning & Start-Up: Development, Commissioning and debugging of production lines of Framing and Bodyside. Controls systems with Rockwell Control GuardLogix PLCs using Studio5000v34, HMI development using Ignition Edge, Setting and calibration of Trunnions using Kinetix Servomotors with PowerFlex 755 VFDs under PTP mode. PLC Interfacing with Kawasaki Robots. Design of PLC routines from scratch for robot sequences and tool changing using Challenge Standard. Commissioning of Functional Safety Systems for Fortress safety gates, light curtains, Keyence laser scanners and safety sensors.

LevelOne Robotics & Controls Inc. (Contractor) Warehouse Automation, Commissioning & Start-Up: Development, Commissioning and debugging of Cell Stations and controls systems. Rockwell PLCs Control GuardLogix using Studio5000v33 with TURCK and MURR field IO blocks, HMI's using Ignition Perspective, Setting of Lenze iProtec, Rockwell PowerFlex and SEW Movidrive VFDs, and also Kinetix and SEW Servodrives, PLC Commissioning of ABB Robots from scratch, Setting of Vision System with different technologies like 2D & 3D scanners, Cognex Bar Code readers and RFIs. Setting and Interfacing of Phanter, Zebra, Weber and Sato Printers and Applicators. Worked with different kinds of Conveyors, Sensors, Pneumatic systems, FESTO CPX modules. Configuration of Functional Safety Systems for Fortress interlocks, SICK light curtains and laser scanners. Execution of validation tests and safety protocol. Worked with Ethernet/IP, CIPsafety, and IO-links protocols.

LevelOne Robotics & Controls (Fives Contractor) Design, Development, Commissioning & Start-Up: Design, Development, Commissioning and debugging of revamping for Washer Machine #OP190. Replacement and migration of legacy drives for new Rexroth Indramat Servo Drives.Commissioning and calibration of new Servodrives under Rexroth Indraworks and develop of logic with IndraLogic to execute Modbus TCP/IP protocol (not native). Development of Legacy Logic for Modicon PLC TSX Premium using Schneider PL7 PRO in Ladder an ST language, and also HMI's Magelis XBTL using XBTL1000 PRO.

LevelOne Robotics & Controls Inc. (Contractor) Battery Line Devep, Start-Up & Prod. Support: Development, Commissioning and debugging of Cell Stations and controls systems. Rockwell PLCs ControLogix and Compact GuardLogix using Studio5000v32, with BALLUFF and TURCK IO blocks, HMI PanelViews using FactoryTalkView, Setting of PowerFlex VFDs and ArmorStart, PLC Interfacing with Fanuc Robots, MES and Ignition SCADA, Keyence Vision System, RFI systems, Servo Motion with Beckhoff, IAI and Kinetix System. Worked with different kinds of Conveyors, Sensors, Pneumatic systems, Laser welders and high precision buffer cranes. Improvement in Functional Safety Systems and protocol validation. Process improvement and PLC logic standardization designing new AOI's and faceplates. Worked with Ethernet/IP, CIPsafety, IO-links and SSI protocols.

LevelOne Robotics & Controls Inc. (Contractor) Battery Line Devep, Commiss & Start-Up: Development, Commissioning and debugging of Cell Stations and controls systems. Rockwell PLCs ControLogix and Compact GuardLogix using Studio5000v32, with BALLUFF and TURCK IO blocks, HMI PanelViews using FactoryTalkView, Setting of PowerFlex VFDs and ArmorStart, PLC Interfacing with Fanuc Robots, MES and Ignition SCADA, Keyence Vision System, RFI systems, Servo Motion with Beckhoff, IAI and Kinetix System. Worked with different kinds of Conveyors, Sensors, Pneumatic systems, Laser welders and high precision buffer cranes. Improvement in Functional Safety Systems and protocol validation. Process improvement and PLC logic standardization designing new AOI's and faceplates. Worked with Ethernet/IP, CIPsafety, IO-links and SSI protocols.

SYNGENTA (Global Leader in Agrochemicals and Seeds) Increase Capacity Project in the Fungicide Plant: Design and development of PFD, P&ID, and Electrical Panelboard diagrams, specifications of systems, control components and instrumentation. Design and commissioning of electrical power systems, MCC with Rockwell VFDs, programming of CompactLogix & Micro850 PLC, HMI and Scada with PanelView Plus and FactoryTalkView, fieldbus networks with Ethernet/IP, Configuration of Batch Controllers for Tanks and Trucks Filling, design of other Electrical Controls, Pneumatics, Mechanical, Process Automation and related. Safety Risks Project in Wet Powder Plant: Design, programming and commissioning of a Safety Instrumented System using Compact GuardLogix and PointGuard I/O, a CIP Safety network, Thermal Flir camera system, SIL3 and classified area instrumentation.

TENARIS (Global Leader in Oil&Gas Pipe Manufacturing) • Technical and administrative management of the area with high performance in management indicators (customer satisfaction KPI's in terms of scope, time and cost). • Assertive management in the selection and prioritization of portfolio projects, in accordance with the maximum limit estimated in the Budget for the year. • Effective development of intervention plans during plant shutdowns. Times and budgets met. • Design and implementation of three new fully automated water stations with motorized valves for control and monitoring of temperature, pressure, volumetric and mass flow, level. The instruments were configured with Hart, WirelessHart and Modbus TCP protocols, and with level 2 historical registers. ControlLogix PLC-based systems. • Design and implementation of a new semi-automatic painting system for the Coupling Factory (FACU). • Design and implementation of various functional safety systems in machinery and processes, such as light barriers, e-stops, laser scanners and others, based on SIL3 (ISA/TüV) safety standards and safety-type controllers such as GuardLogix and safety protocols under Ethernet /IP. • Shared participation in the design, manufacture, assembly and start-up of the new PEAD and Fiber internal coating line. Line in Successful Operation. Rockwell ControlLogix PLC-based system. • Feasibility evaluation, budget determination, engineering development and contracting for the optimization and revamping of the Hill Acme II upsetting line. Rockwell System. • Feasibility evaluation, budget determination, engineering development, acquisitions, fabrications for an automatic servo-stenciling system for externally coated pipe. • Shared participation in the design, manufacture, assembly and commissioning of the new shot blasting line. • Reengineering and automation of a coupling cutting machine, brought from the Romanian plant. System with Siemens controllers. • Expansion of the infrastructure of the CCTV surveillance system.

• Responsible for all expansion, remodeling, reconstruction, revamping and renovation works required in each of the areas of the center and in compliance with the PMI standard. • Responsible for the technical specifications for the tenders of the different contracts, and the contractual validation of the same. Administration and supervision of contracts awarded for acquisitions, manufacturing and assembly. • Design of P&ID for the different systems, such as the centralized HVAC based on chillers and cooling towers and other mechanical equipment, electrical systems in general state-of-the-art CCTV and telephone systems, fire detection and extinction systems and electrical substations.

TENARIS (Global Leader in Oil&Gas Pipe Manufacturing) Casing Seamless Plant Project. • Technical and administrative management of the electrical and automation area in the construction of the new Casing Seamless pipe plant for Tenaris Tubocaribe (project with an investment of $280MUSD). • Responsible for an investment budget in the electrical and automation area of $12MUSD. • Responsible for the technical specifications for the Lump Sum tenders (turnkey) of the different contracts in the area, and the contractual validation, for foreign companies. • Direct audit, assistance and validation of FAT tests in workshops and factories of different suppliers in Argentina (Campana) and Italy (Bergamo, Ponte S.Pietro, Brescia, Genova, Cimego, Dalmine, Morbegno, Schio, Milan). • Administration and supervision of contracts awarded for the manufacture and assembly of electrical systems and process control. • Direct designer of the general architecture of the automated control system based on Rockwell Automation with the latest technological line. • Responsible for the conceptual, basic and detailed engineering of the automation and Instrumentation and Control system, responsible for the development of applications for PLCs and HMIs, commissioning and start-up of all machinery. • Management, integration and coordination of multiple suppliers, contractors and work teams from different countries, cultures and languages. Achievements: • New production factory with more than seven years of successful operation to date, with the highest performance and reliability in equipment and systems designed and installed, the plant has been taken as a reference framework within all TENARIS plants in the world. • Compliance with scope, time and cost for all stages of the project in the threading lines OCTG, NDT Adjustment, Heat Treatments, Swaging and Stress Relief. • Compliance with scope, time and cost for the peripheral systems of Truck Scales and Vehicle Portal for Radioactivity Inspection. • Savings presented in the area of $2.5MUSD through technological optimization strategies according to requirements and through a combination of various types of foreign and local contracting. • Development and successful implementation of two systems based on artificial vision and 3D laser scanner, for thread inspection and for pipe traceability, in inspection posts that were normally carried out manually. • Excellent relationship and exchange with consultants and references from the other plants of the group (Mexico, Argentina, USA, Italy, Canada).

KNAUF COLOMBIA (formerly GYPTEC) (Global Leader in Drywall Manufacturing) • Management and coordination of the project management office, project portfolio management, feasibility evaluations and project execution by assigning commissions to the different work fronts. • Study, evaluation and monitoring of the company's Master Development Plan. • Management in preparation, execution and control of budgets. Evaluation of production plants and machinery in the US for the acquisition of capital goods. • Complete design and commissioning of industrial plants of different sectors, and in different countries. Structuring of the Maintenance Department, design of roles, planning of the preventive and predictive program, design of the inventory control system and automation of work plans. • Support and support to the Maintenance Department in case of contingencies and corrective measures. • Participation in the evaluation, formulation, conceptual and basic engineering of the Ecopuerto S.A.S. port project, conceived for the handling of solid bulk (petcoke and others) and liquid bulk (crude oil). • Accompaniment and intervention in the civil, mechanical, electrical and infrastructure designs in general of the bidding companies of the project, such as Bedeschi (Italy), FAM (Germany), and others. The port infrastructure involved state-of-the-art designs in machinery for loading and unloading ships, conveyor belts with pipe-conveyors, and automated storage systems. • Design of the direct interconnection of the Reficar petcoke unit to the port, through a long conveyor belt system of several kilometers. Achievements: • Design, manufacture, assembly and commissioning of the first Drywall factory in Colombia. Successfully in operation for more than 15 years. • Design, manufacture, assembly and commissioning of a Drywall factory in Figueira Da Foz, Portugal. Successfully in operation for more than 10 years. • Design, manufacture, assembly and start-up of several gypsum rock crushing plants, and plastic putties for stucco in light construction systems. • Implementation of new technologies for the manufacture of Sheetrock® boards in accordance with the strategic alliance with USG Corporation. • Optimization of the automation system, through the reevaluation of the existing instrumentation system and the implementation of new technologies. • The production capacity of the entire plant was increased, through the execution of various stages of growth that consisted of designs, previous evaluations and execution of procedures to increase the speed of the conveyors and adjustment of the combustion systems. With the last stage it was possible to complete a general increase of 130% of the initial production. • Design and assembly of dosing systems, using dosing pumps, solids dosers, agitators, hoppers and silos, pneumatic, hydraulic and electrical networks. • System automation using intelligent instrumentation, Touch Screen displays, and communication networks such as ControlNet, DeviceNet, EtherNet/IP, Modbus TCP/IP, Modbus RTU, CanOpen, Modbus, Hart, etc. • Optimization in the combustion system of a drying conveyor oven, as well

Honor Mention - Best Score of Engineering Faculty (Promotion 36).