Abiodun — Automation Engineer

Promoted to Automation Manager after achieving unprecedented reliability in equipment and operations; Resolved 90% of all HMI (APCs, PPCs, Siemens and Beijer) breakdowns without OEM intervention; Reduced MTTR for all HMI rebuild downtime by initiating cloning of all TP OP/HMI hard drives; Managed and improved throughput of A3 Speed and A1 900 Tetra Pak machines; Troubleshot and resolved major breakdowns on Sidel Combi lines; Troubleshot and resolved SBO 20 and SBO18 Matrix, SBO14 Universal major faults and breakdowns; Troubleshot and resolved Mixer and Syrup room communication faults using networking basics and TIA Portal; Installed and commissioned RSU 4.0 for PLMS; Resolved a communication problem between two S7-1500 PLCs in different projects and locations; Commissioned new instruments like flow meters, PT100, thermocouples, control valves and pressure transmitters using INtools, HART communicator and carried out loop tests on PLCs or DCS; Designed a new PLC program for motor control through VFD using TIA Portal V16 and V18; Led a team of automation engineers to achieve a record OEE and minimal downtime; Developed SOPs for preventive and corrective maintenance; Designed and built new electrical and control panels including VFD and soft starter panels; Designed and executed new electrical circuits and control systems; Developed new SCADA using WinCC and Wonderware/InTouch; Improved existing logic by writing new programs using TIA, RSLogix 500, Studio 5000, SIMATIC Manager and GE Fanuc; Championed an all-inclusive TPMS by ensuring team participation, reducing post-TPMS downtime by 45%; Appointed FS/HACCP committee member to formulate/review food safety policy for the company; Migrated old HMI programs from WinCC Flexible 2008 to WinCC Advanced V13 (TIA Portal) and subsequently replaced with TP Comfort series

Wrote new PLC logic for new installations and projects; Formulated SOP on troubleshooting Sidel filler-blower synchronization fault, helping new engineers and technicians resolve breakdowns in the shortest time possible; Prepared orders for key maintenance spares for overhauling (SACMI and Sidel); Interfaced with OEMs on technical interventions; Chartered a new plan for tracking frequently occurring breakdowns and formulated a sustainable work plan; Developed a maintenance plan based on data collected from breakdown reports; Investigated issues affecting group operations, prepared reports and helped correct problems; Streamlined processes to improve and optimize maintenance operations

Designed PLC logic for a wide range of processes; Inspected project sites to monitor progress and adherence to design specifications, safety protocols and state sanitation standards; Developed electrical control systems design solutions; Installed, wired and commissioned many VFDs of different brands to reduce power consumption; Attended meetings with quality assurance, developers and project managers to assess scope and sequence of projects; Interpreted P&ID and flow diagrams to analyze and solve process-related problems

Troubleshot electrical equipment problems such as electro-valves and sensors; Installed and wired many VFDs of different brands to reduce power consumption; Analyzed engineering designs and suggested improvements and modifications; Calibrated DP transmitters for accurate measurement of process variables; Wrote detailed service reports and maintained organized records of service actions; Studied and interpreted equipment manuals, circuit diagrams, blueprints and schematics to determine corrective actions for repairs, calibrations and installation

Conferred with engineers, customers and others to discuss engineering projects and products; Designed, implemented, maintained and improved electrical instruments, equipment, facilities, components, products and systems for commercial, industrial and domestic purposes; Operated computer-assisted engineering and design software and equipment to perform engineering tasks; Directed and coordinated manufacturing, construction, installation, maintenance, support, documentation and testing activities to ensure compliance with specifications, codes and customer requirements; Performed detailed calculations to compute and establish manufacturing, construction and installation standards and specifications; Project: Installation of flow transmitters at Obama Flow Station operated by Agip; Project: Calibration and installation of pressure transmitters at Tebidaba Flow Station operated by Agip; Installed distribution box and electrical wiring of Pipe Yard of ELF and Total