Omar — Mechatronic Engineer

7 years programming from scratch, I/O config, ethernet and devicenet config, DCS config, Mastering, spot weld, seal, material Handling, MIG weld config, MultiArm Set up and Touch up. More than 5 years working on Offline simulation programming, DCS configuration, path modification, cycle time improvement, 7 axis config, spot weld auto-tuning gun.

programming from scratch, Kuka safe, I/O config, cycle time improvements. 2 years working using KRC4, for material handling on food industry working on programming from scratch, Kuka safe, I/O config, cycle time improvements, Fast Measurement inputs config, start-up config  WorkVisual (Kuka Robots).- 2 years working for material handling on food industry working on programming from scratch, Kuka safe, I/O config, cycle time improvements.

Working from scratch and developing standards. Programming, debuging offline and online, integration, creating shapes for tool and robot safety. Also I/O mapping for safety signals

programming of Fanuc robot for Torque process using Atlas Copco equipment (Power MACS 4000)

Studio 5000, RSLogix 500 (Rockwell Automation).- About 3 years working on programming from scrath, ethernet and devicenet config, commissioning, cyle time improvements, Add-ons, VFD config, download and upload programs and online modifications.

KIDE, K-Roset, CS Configurator, (Kawasaki Robots).- 2 years programming, commissioning, I/O config, ladder logic programming, mastering, Cubic-S config, I/O safety config.

configuration and management of robot processes (spot welding, MH, seal), running Setup Wizard for the application mentioned.

2 years working under Stellantis Standard on I/O config, OLP, programming and commisioning, 7 axis config, bin picking config, spot weld, seal,

Sealer, Adhesive and Urethane Process (Nordson, SCA).

(Universal Robots)

MIG (Fronius)

Atlas Copco, Henrob

(WTC controller, WeldSaver)

(IRVision 2D and 3D, Photoneo)

Fanuc 7, Material Handling, IO configuration (Profinet), DCS configuration (Fanuc), Profisafe. Role: Robot commissioning, pick & drop teaching, I/O interconnection, DCS safety signal configuration, working zones, I/O mapping between CNC and conveyor using Siemens PLC, logic programming.

Fanuc, Material Handling, Spot welding, Dispense, Clinch, Heming IO configuration (DeviceNet), DCS configuration (Fanuc). Role: Robot commissioning on Framing and Respot for pick & drop teaching, Searching paths for picking and dropping, I/O interconnection, I/O mapping, DCS safety configuration, working zones, logic programming under GRS Global2&3. Wizard updating. MH, Spot and Dispense setup. Interference Zones.

KUKA KRC4 Robot, Handling, Spot, Sealer, Rivets, Tool Changing Robots. Role: Robot Programmer doing: Robot commissioning, programming and production support.

PLC Allen Bradley Studio 5000, Guardlogix 1756, Material Handling Robot ABB, Movitools for SEW Eurodrives, Kinetix 5500, Lenze, Turck Safety Configuration, Role: PLC programming, commissioning of Servo drives, Safety PLC, calibration of the automatic depalletizer, configuration of IO cards, EOAT verification, check world zones, TCP and Frame validations.

January 2023 - Currently Project Robotics Support for project Robotic Active Safety Calibration (RASC) System General Motors (Arlington, TX, USA). General Assembly at Alignment Line, working with robots Fanuc CR35iA to set up the DCS configuration for Collaborative Robot option, as well as setting up of robots Fanuc for Chassis Torque. Support on Glass Cell to touch up of urethane, maintenance support to check issues related on MH process, programming logic to improve process. Support on Body Marriage to check issues while production running for Material Handling, Torque and Photoneo Vision system with robots Fanuc. BIW production support with Fanuc robots using IRVision System Programming and handling robots Fanuc with MultiARM Option, programming of Fanuc robot for Torque process using Atlas Copco equipment (Power MACS 4000), and Photoneo vision system. DCS configuration on Collaborative robots.

Project integration of R1T and R1S for Rivian (Normal, IL, USA). Robot (Kawasaki), ATI (Tool Change), WTC (Spot Weld), EX-series module (MH_IP/Address) WS (Water Saver), Henrob (Rivet) and SCA (Seal and Adhesive) Commissioning and Teaching. Setting of TCP, Frames, Payload and Ethernet IP/Address communications. Configuration Cubic-S (CS-Configurator). Software KIDE for offline logic modification and K-Roset for offline programming. For MIG weld I did touch up and production support as manufacturing request. Programming two models with new robot type and new Standard: I did the integration of two new models using a new robot without previous experience, extending my stay from 3 months to 6 and counting thanks to my good performance.

Project integration of Line B for Nestlé (Querétaro, MX), Robots Kuka and Universal Robots and PLC Allen Bradley. Project Cucharas for Nantli (Nestle, Ocotlan, Guadalajara, MX), Robots Staubli and PLC Allen Bradley, for both projects commissioning, planning and design of automation solutions, develop automation projects, study of technical and economic feasibility of the solutions that are developed, optimization of cycle times. Optimization of Cycle. - Adapting a new robot in mirror mode to split the work into two robots as a single robot is not enough to be in production cycle times

Project integration (Guanajuato, MX) of G70 (BMW-FP- PHEV&BEV) for BMW GERMANY, Robot programming (Fanuc, Yaskawa, Kuka) configuration and management of robot processes (spot welding, MH, seal), running Setup Wizard for the application mentioned. Startup tool changer. - Programming new logic for tool changer using profinet communication Improve cycle time. - Making improvements to cylinder sequences and design modifications on tool tables.

Project of Relocation layout PA9 for PHC VALEO (VALEO TRANSMISSIONS) customer in SLP, MX. Commissioning of Fanuc Robots, Disconnection and reconnection of the robot, creation of new programs for the addition of a new CNC, input and Output mapping for the new CNC. Cycle time improvement from 65 sec to 60 sec.- It was necessary to modify the layout in order to position the CNCs where the robot could reduce movement and pick and drop positions as well as the programming of logic in the PLC for discretization of the trajectories since the robot had several picks and drops according to production.

Project (As a freelance) integration of Config ATD/ATC for COMPAS (MERCEDESBENZ & INFINITI MANUFACTURING PLANT) customer in AGS, MEXICO. Fanuc Robot, DeviceNet configuration for communication between the robot and ATD/ATC (Automatic Tip Dress/Change) Input/Output Mapping, programming and verification of new trajectories. Offline work (Roboguide) for updating programming logic. Programming within estimated times. - A week of work was available to make logic change and trajectory reprogramming for new devices so it was necessary to use roboguide software to advance the programming logic.

Project (As a freelance) integration of WS2021 for FCA (Warren Truck Assembly Plant) customer in Warren, Michigan, USA. Under command of COMAU LLC. Check and configure devices for setup wizard for carried welder, material, material handling ped weld, carried sealer, material handling ped sealer, Verify Robot Mastering, calibrate and turn set, Setup part presents and grippers devices. Mapping of I/O. Run Auto Payload and TCP As a cell leader of under body I have 4 weeks for first test of destruction and meet quality standards and 6 weeks to build production parts. - for the first goal it was necessary to focus activities on the parameterization and calibration of welding equipment and seal to standardize them according to the customer, after this, parameter adjustments were made, and cell programming and debugging was performed to obtain a more automated process and to be able to manufacture parts.

Project (As a freelance) SE38X, for SEAT (SEAT MARTORELL) customer in Martorell, Barcelona, SPAIN. Under the supervision of Sinap. Kuka and Fanuc Robots, Programming and management of tools with technologies of putty, welding, mig / mag, laser welding, spot welding, welding. Analysis and development, prior to the execution of the projects, of "offline" programming. Analysis of the specifications supplied by the client to write operating manuals that detail the functionality and configuration of the equipment. For laser welding I had to give production support for touch up and adjustment as Standard VASS Standard says. It took a month to make engineering changes. - I had to do offline programming as well as improve cycle times when the line was at the below-normal production level

Project (3-month project) 774B-Tacoma for TOYOTETSU (TOYOTA INDUSTRIAL PARK) customer in Apaseo el Grande, Gto, MEXICO. Confirm, coordinate installation, equipment, location on floor according to requirements and layout, provide support and confirm equipment for the MIG and SPOT-welding lines (Fanuc Robots programming), Support with the manufacture, modification and / or addition of new accessories and / or structures as required, reception, generation, modification and/or interpretation of plans, Welding drawings, engineering diagrams, interpretation of drawings and / or geometrical, dimensional tolerances, Application of kaizen focused on safety, quality, production and cost reduction. For MIG and laser weld I did the set up, configuration of parameters, touch up to perform correct weld as Toyota Standard, using Fronius equipment. 3 months to start building production parts according to Toyota dates. - Before the line arrived at plant I modified and marked the layout to avoid delays by installation, monitoring the installation times of the line (3 weeks), continuing with programming and mechanical and electrical adjustments to perform in 5 weeks the first tests for quality and to perform adjustments and tests for 2 more weeks and end with cell debugging for automatic cycles

Project (As a freelance) Mod-Config Line for TESLA GIGAFACTORY customer in NV, USA. Assist in the integration of Fanuc robots, star-up and debugging of plant floor equipment, Installation and configuration of appropriate hardware and software options, Give ideas of improvements in tooling's to ensure Repeatability, provide support the design team in their ideas for engineering changes in the process. Production support with Fanuc robots using IRVision System for picking up the batteries to place them on a carrier. Cycle times from 24s to 16 sec per piece. - The main goal was cycle time, for this I made use of the software for online modifications on weekdays during production support and weekends load changes to the robot, to optimize movements and programming logic. Ensure the operation of robots at maximum and minimum speed where there was collaborative work with operators

Project (As a freelance) JL2018 for FCA (TOLEDO ASSEMBLY COMPLEX) customer in OH, USA. Under command of COMAU LLC. Prepare COMAU robots to customer specifications, assist in the integration, start-up and debugging of plant floor equipment, Installation and configuration of appropriate hardware and software options. Ability to perform electrical diagnosis, recommend repair or repair as needed, provide support in the analysis and resolution of welding failures. Integration of spot under body, body side LH and RH welding lines. - My work was for a time of 3 months, but due to my efforts within the plant and the resolution of problems quickly and correctly my leader asked me to stay until November of that same year, a project that I recommended to be called back for the 2020 WS2021 project

Establishment of presets and paths for the efficient application of paint with gun and Fanuc Robots creation of programs from scratch in conjunction with the team of mechatronics, modifications in the programs online by software when they are in, mastering the robot either fast, axle by axle, in 0 degrees or fixture position when necessary, starts as the controlled, in hot, cold and cycle power, establishment of TCP, user frame and jog frame, Preventive and corrective maintenance to Fanuc robots as well as its controller. An achievement achieved during this period of work was professional improvement as I started as a technician in maintenance and i took up a position as a mechanic in charge of programming new models

EDUCATION Fault tracking in the automated machines for the solution of the problem. Creation of programs from zero for RSLogix 500 and 5000 Programming and connection of frequency variators Allen Bradley, and Yaskawa