Yash — Sr Controls Engineer

TIA Portal (V15, V16, V17)

Handling and Teach pendent programming, Advanced teach pendent programming, Fanuc Robot and PLC (Allen Bradley) System Integration.

Intouch Designing

Collaborative Robots

Integral in design, Develop and streamlining various electrical control systems, general electrical circuitry, machine pneumatic systems with the use of Auto Cad/ Auto Cad electrical.

SCADA Application

Firmware upgrade project for various ABB robot controllers

Collaborate with cross-functional teams like (Factory Software, Production, Quality, Facilities) to design, develop, and implement advanced manufacturing control systems for General assembly of Model Y operation ramp up, contributing to increased efficiency and quality. Program Siemens PLCs S7-1200 and S7-1500 using TIA Portal (V15, V16, V17) for various automation processes like Windshield Glazing, Roof glass Glazing, Wheels-on and ensuring its seamless integration with General assembly lines and reliable performance. Lead troubleshooting efforts with Plant sustaining team, maintenance team and manufacturing engineering team and provide timely resolution for Automation system issues, minimizing production downtime. Design and oversee the installation of control panels, instrumentation, and sensors for new production lines, adhering to safety and quality standards. Design and lead the implementation of TESLA Siemens SICAR standard for GA automation lines and create Global libraries in TIA V17 using FBD programming. Resolved various sequencing issues related to seats automation lines by by adopting new strategy of creating finite state machine and implementing Graphs in TIA with updating the logic which resulted in daily scrap reduction by 70%.

Grande Prairie TX Integral in design, Develop and streamlining various electrical control systems, general electrical circuitry, machine pneumatic systems with the use of Auto Cad/ Auto Cad electrical. Provide directions and be able to execute the programming for conveyor lines automation on ControlLogix PLC, installation of and technical support of various controls hardware like ControlLogix, Compact Logix, Guard Logix PLC's, Power flex VFD's. Provide controls and systems engineering support for emergency and unscheduled repairs of production equipment during production peak and off-peak run times as needed. provide key interpretation of equipment manuals, schematics, machinery assembly drawings, created component hardware BOM's to perform required maintenance and service on T1XX equipment's and systems at GP facility. Improved equipment downtime calls currently at 12% of the leading KPI metric to the goal of 90% up time efficiency. Integrated UR Collaborative Robots CR5e for auto testing of Seats functions to the End of Line Testers to make 100% autonomous testing of seats. Integrated and commissioned FANUC R2000IC robot cell for auto transfer of finished Seats from Built line conveyor to shipping line conveyor.

York, PA Project Champion for Existing equipment electrical controls upgrade project for stamping and drawing press machines (1000 ton and 500 tons respectively) including RFQ's, defining project work scope, planning, scheduling, commissioning, validation, and system start-ups. Managed introduction of new Electrical PM's and TPM's of upgraded equipment to increase OEE as a part of Continuous improvement system. Minimized machine downtime by utilizing through troubleshooting techniques and logic updates to reduce machine downtime. Setup, Managed, Programmed E-Coat and Phosphate process control system for Pre-Paint booths for Tanks, Fenders and Frames of the Motorcycle Using Siemens S7-1500 using SCL programming language. Programmed and commissioned Wincc HMI application for Phosphate and E-Coat systems for different recipes based on product ID and setting up controls for visualization. Upgrade Programmed and Setup existing filter house system from open loop control to smart intelligent system using Siemens S7-1200 PLC and Simatic G120E Enclosure drives to run 30 HP filter house motor for paint booths. Project champion of Firmware upgrade project for various ABB robot controllers, PLC's, and HMI's (Allen Bradley) to reduce OS level program glitches. Involved in maintaining / Developing vision systems using Keyence and Cognex Vision cameras for introduction of new MY parts for conveyor lines and Paint strips cells. Integrated Safety devices and guard Logix PLC programming as a part of safety CIS to provide safer / reliable production environment for operators.

Pune India Responsible of Programming and troubleshooting for material handling Pick and Place robot cells. Setup panel wiring and panel design for integrated robotic weld cells.

Fanuc Robot and PLC (Allen Bradley) System Integration,

Fanuc Robotics Advanced teach pendent programming,

Certified time study analyst for setting up assembly line process

Fanuc Robotics Handling and Teach pendent programming,

Guard Logix Safety I/O system Maintenance and Troubleshooting, Intellect Controls Group Inc.

Factory talk view ME HMI software Maintenance, Programming and troubleshooting, Intellect controls group Inc.

Kingsville GPA: 3.5/4.0

Pune India GPA: 3.5/4.0