Sampson — PLC Controls Engineer/Automation Engineer

Consultation on industry 3.0|4.0 | Smart Machines building for successful automation of industrial process with Robotics, Industrial Internet of Things (IIOT) like ISA 100 Wireless, Single Pair Internet, EtherNet|TCP/IP, EtherCAT, ProfiNET, Profibus, Modbus, ControlNet. All Allen-Bradley PLCs, Kinetix&Poweflex. All Siemens PLCs in SIMANTIC Manager|TIA Portal| WinCC| PCS7| Allen-Bradley & Siemen PLCs & HMI Programming, Installation & Troubleshooting| Successful Automation of Warehouse Control Systems |WCS|Warehouse Execution Systems|WES| All Conveyance Software Solutions & installations &Configuration| SuperTrack Conveyance |Electrical Schematics|P&ID Design Instrumentation| Control Panel Building& Installation|Quote|Design|Build|Test|Run| Software & Application Development| Software Build & Execution| Object Oriented Programming| C++, C#, Python, SQL| Cloud Computing:Amazon Web Services (AWS) & Microsoft Azure|Googles|

Monitor compliance to applicable codes, practices, QA/QC policies, safety and performance standards, and specifications. • Work cross-functionally with other disciplines within the company to review projects and offer solutions. • Attend weekly team meetings; review scheduled tasks/timelines. • Review customer SOWs, RFPs, RFQs, and project specifications as requested. • Attend pricing, concept, and customer review meetings. • Fully understand the scope, budget, and schedule for a project. • Document and communicate overall system-level concerns or questions. • Generate requirements for panel designs and manufacturing. • Develop complete and concise system description of operation, test plans, and user guides. • Modify, add, maintain, and validate project specifications while in scope. • Define and purchase electrical devices: sensors, VFDs, and PLC components. • Maintain and track issues list and provide reporting to Manager. • Contribute to test plans for Commissioning and Acceptance efforts. • Complete all test plans on-site, including both internal and customer acceptance plans. • Provide site/field reports daily, including progress reports, punch lists, and customer-created issue lists. • Ensure all turnover PLC Controls Engineering documentation is complete and stored in the proper location. Skills: • Demonstrated knowledge of material handling/automation controls design and integration. • Demonstrated experience in implementing and commissioning factory automated equipment. • Expertise with Allen Bradley Logix PLC control platforms. • Experience with AutoCAD Electrical software or other CAD programs (Inventor, REVIT, BIM 360, etc.). • Proficiency with Microsoft Office products: Excel, Project, and Outlook. • Demonstrated design and/or implementation experience with integrated automation solutions, such as material handling systems, high-speed packaging lines, or manufacturing lines. • Design and implementation experience in industrial electrical design, PLC programming, HMI software design, industrial networking, MCC hardware/software configuration, and closed-loop servo controls. • Experience with motion control and robotics. • Experience developing and deploying multi-axis robots into a high-volume fulfillment environment. • Experience with IEC 61131-3 (object-oriented extension) and related programming languages, IEC standards, and ISO/IEC standards. • Experience with HTML5, Python, JavaScript, TypeScript, and/or C++.

As a quality control Specialist at ATS Automation Consulting Engineers, I improved the module build process from cold plate improvement to SLA side brackets replacement in the 3.1 module. The cold plate and 3.1 module improvement save the company a lot of money. Instead of building and scraping the entire module which cost $2500 for each module for SAM and TIM scrap, the cold plate was simply replaced from the press and scrab which is less costly than scraping the entire module. Replacement of the SLA side brackets which provides a vertical support to a side plate angle would improve fitness and properly cover the ICB for robusticity to increase electric conductivity from terminals and increase overall module lifespan. I have also identified misalignment of cells Knulls on cells tab bend and recommended proper alignment of cells from the super track or EB 200, as well as, appropriate placement of cells in the cyclone or EB300 to improve welding mechanism and increase module lifespan. The improvements, I recommended promotes a 100% validation of all modules at MFA testing in welt, PPT and MET. QUALITY INSPECTOR; BEV automation facility at ATS Ohio, inspection, product control, PLC& HMI,controls@EB500and MFA. 100% validation test @ MFA, welt, PPT, and MET Run stacker with zero product defects. Pneumatic troubleshooting experience: Read blue prints. Knowledge of Program Logic Controllers (able to read ladder logic diagrams) Ability to machine new parts or machine parts made incorrectly. Ability to work safely Good communication skills

Redesigned and engineered the assembling process of products. The process improvement double production from 5000 to 10000 cases per day that resulted in company wide savings.

Designed, developed, tested, and commissioned of automated Baggage and Material Handling systems. Assists in the design of systems that integrate electrical hardware and software. Assists in verification of material specification, schematic preparation and appropriate follow-up. Electrical Schematics & Industrial Panel Design, per north American electrical codes Network design using Profinet, Profibus, ControlNet, EthernetIP, ModbusTCP, Modbus Plus Development of Scripts using Visual Basic, Python etc. PLC architecture design, PLC programming with Allen-Bradley Studio 5000,Siemens Simatic S7 (Simatic Manager, TIA), Schneider (Proworx, Concept, Unity)Function block programming, Ladder logic programming. STL programming HMI development using SiemensWinCC or Rockwell Factorytalk View(faceplates for motor controls, dynamic equipment status graphics), alarm management, and trending in HMI and SCADA applications Writing Project Documentation (e.g. Description of Operations, TestPlans) Testing using emulation tools like Emulate 3D, Automod Field commissioning and startup of Baggage Handling and Cargo Systems Providing customer supportDesigned, developed, tested, and commissioned of automated Baggage and Material Handling systems. Assists in the design of systems that integrate electrical hardware and software. Assists in verification of material specification, schematic preparation and appropriate follow-up. Electrical Schematics & Industrial Panel Design, per north American electrical codes Network design using Profinet, Profibus, ControlNet, EthernetIP, ModbusTCP, Modbus Plus Development of Scripts using Visual Basic, Python etc. PLC architecture design, PLC programming with Allen-Bradley Studio 5000,Siemens Simatic S7 (Simatic Manager, TIA), Schneider (Proworx, Concept, Unity)Function block programming, Ladder logic programming. STL programming HMI development using SiemensWinCC or Rockwell Factorytalk View(faceplates for motor controls, dynamic equipment status graphics), alarm management, and trending in HMI and SCADA applications Writing Project Documentation (e.g. Description of Operations, TestPlans) Testing using emulation tools like Emulate 3D, Automod Field commissioning and startup of Baggage Handling and Cargo Systems Providing customer support Skills: Project Commissioning · Allen-Bradley PLC · Electrical Troubleshooting · Control Panel Assembly · Automation · Python (Programming Language) · PLC Programming · Programmable Logic Controller (PLC) · IT Management

Line assembly process to build new cars: Responsible for running the assembly lines that produce dashboards and engines Performed consistent checks of assembly line and preform maintenance when needed such as replacing loose belts, greasing gears, ensuring hydraulics were running properly, and more Utilized hand and power tools to assist in subassemblies and assembly onto vehicles Assembled frames, engines, shafts, dashboard and control panels, bodyworks and inspect final assemble process of vehicles.Line assembly process to build new cars: Responsible for running the assembly lines that produce dashboards and engines Performed consistent checks of assembly line and preform maintenance when needed such as replacing loose belts, greasing gears, ensuring hydraulics were running properly, and more Utilized hand and power tools to assist in subassemblies and assembly onto vehicles Assembled frames, engines, shafts, dashboard and control panels, bodyworks and inspect final assemble process of vehicles. Skills: Electrical Troubleshooting · Control Panel Assembly · Controls System Engineering · Microsoft Office · Process Control Engineering · Mechatronics · PLC Programming · Programmable Logic Controller (PLC) · FactoryTalk View · Engineering · Leadership · AutoCAD · SCADA · Control Systems Design · Problem Solving · Lean Manufacturing

Designs, operates, and maintains process control systems in processing products for shipment using devices, equipment, and applications. Works to ensure that production, quality assurance and safety requirements are met in processing operations. Operates and maintains process control equipment and provides preventative maintenance of applications and equipment. Create or maintain automation processes to increase productivity. Implement timely processing of orders using mobile control electronic equipment with command-and-control base application.Designs, operates, and maintains process control systems in processing products for shipment using devices, equipment, and applications. Works to ensure that production, quality assurance and safety requirements are met in processing operations. Operates and maintains process control equipment and provides preventative maintenance of applications and equipment. Create or maintain automation processes to increase productivity. Implement timely processing of orders using mobile control electronic equipment with command-and-control base application. Skills: Automation · Controls System Engineering · Microsoft Office · Process Control Engineering · PLC Programming · Programmable Logic Controller (PLC) · Control Systems Design · Problem Solving

Control engineering process and robotic engineering. • Maintain reliable operations of the DMS/EMS and SCADA systems • Maintain real-time data interfaces • Database modeling within existing SCADA tools and software • Build and maintain custom DMS/EMS and SCADA on-line displays • Perform modeling, check-out, and commissioning of Remote Terminal Units • Build and maintain DMS/ EMS and SCADA models • Implement and follow internal DMS/EMS and SCADA standards • Define and implement Human Performance Initiative rules and Key Performance Indicators around SCADA processes • Desired Skills: * • Strong skills in communication, issue resolution, organization, and facilitation • Solid understanding of the business unit / operating company systems • Experience with SCADA systems. • Perform troubleshooting and problem resolution in assigned areas of knowledge. • Learning current technology utilized by AEP and understanding how it applies to SCADA. • Able to understand basic Protection and Control application and the effect it has on overall SCADA. • Application development, Operating System support, Computer system administration, Database technologies and support • RequirementsControl engineering process and robotic engineering. • Maintain reliable operations of the DMS/EMS and SCADA systems • Maintain real-time data interfaces • Database modeling within existing SCADA tools and software • Build and maintain custom DMS/EMS and SCADA on-line displays • Perform modeling, check-out, and commissioning of Remote Terminal Units • Build and maintain DMS/ EMS and SCADA models • Implement and follow internal DMS/EMS and SCADA standards • Define and implement Human Performance Initiative rules and Key Performance Indicators around SCADA processes • Desired Skills: * • Strong skills in communication, issue resolution, organization, and facilitation • Solid understanding of the business unit / operating company systems • Experience with SCADA systems. • Perform troubleshooting and problem resolution in assigned areas of knowledge. • Learning current technology utilized by AEP and understanding how it applies to SCADA. • Able to understand basic Protection and Control application and the effect it has on overall SCADA. • Application development, Operating System support, Computer system administration, Database technologies and support • Requirements Skills: Project Commissioning · Allen-Bradley PLC · Industrial Automation · Automation · Controls System Engineering · Robotic Process Automation (RPA) · Microsoft Office · PLC Programming · Programmable Logic Controller (PLC) · FactoryTalk View · IT Management · Control Systems Design · Problem Solving

Redesigned and engineered the assembling of process materials. prepare and process materials for shipment

Automate conveyance of Food beverages using PLC Controllers. Minimize transit time, process improvement and optimize productivity. Troubleshoot using cross referencing and controller monitor to solve both hardware and software problems.Automate conveyance of Food beverages using PLC Controllers. Minimize transit time, process improvement and optimize productivity. Troubleshoot using cross referencing and controller monitor to solve both hardware and software problems. Skills: Allen-Bradley PLC · Electrical Troubleshooting · Control Panel Assembly · Industrial Automation · Automation · PLC Programming

Skills: Microsoft Office · Leadership · Project Engineering · Problem Solving · Process Improvement · Project Management