Ahmad — Automation Engineer

Proposal works Control system architecture designing PLC programming HMI designing Control system panel designing Bill of material finalization Commissioning services

PLC programming HMI designing control System designing

PLC programming HMI designing Commssioning and trouble shooting Control system designing

Graphics designing Client server architecture desigining Third party integration services Historian and trend configuration library configuration

DCS designing Logic programming Control system architechture designing HMI development Panel designing Bill of material finalization

Lead the system design (Hardware & Software), which includes but not limited to design the Control System as well as the Electrical Design i.e. PLC panels, MCC, RTU design etc.  Generating the RFQ for the proposed BOM for the project procurement, ensuring the purchase with in the allotted cost budget in order to meet the UDS.  Managing the day to day technical meeting with clients and vendors, to ensure the project compliance with in the timeline.  Lead the engineering design and development for the project documents i.e. FAT, SAT, FDS, URS, DDS, IO list, Shop Drawing, HLC & ELC.  Complete job analysis; by identifying the skill required for each particular job and also evaluating required man- hours, the other requirements for timely execution of the Project using Microsoft Project.  Lead and executed many project in all industrial programming languages (SFC, FBD, ST & Ladder logic) defined under IEC 61131-3.  Design and executed the several projects on common industrial network protocols and topologies such as Serial RS232 & 485, Modbus TCP, Modbus RTU, Ethernet, Profibus and HART protocols.  Implemented the firewall and executed the concepts of Cyber security and associated risks with regards to PLC network.  Demonstrate skills in reading/writing Electrical/Instrument schematics documents i.e. (ILD, P&ID, SPI, IO-list, HLC & ELC, Power distribution, Module wiring & Control Philosophy) related to PLC panels.  Expert in configuration, commissioning, diagnosing and troubleshooting PLC/HMI applications through Factory Talk, RS logix 5000, studio 5000, TIA Portal & WinCC comfort.  Ability to perform logical & analytical troubleshooting of controls system that includes analyzing the problem and finding the best possible solution to keep the plant running  Good knowledge of machine protection systems such as GE (Bentley Nevada System BN Rack 3500 Configuration), ESD systems, SIS, Eaton, Schneider & PLCs will be a value added skill.

Instrument Specialist in the Maintenance department of Propylene oxide derivative & Polyols (PO&POD) unit of ChemicalIII Plant comprises 17,000 IO's of SADARA, petrochemical complex. Technical support to the instrument team for the commissioning and startup of the Reactors, DMC & Vacuum system. Assisted IEDA Focal Point (DOW Secondee) in order to identify the instrumentation engineering problems corresponding to P&ID and ILD, with reference to EPC's loop checked engineered documents. Commissioning verification of Foundation Field bus installations as per the maintenance reliability standard. Implementing engineering solutions for the instrument's digital & control signal response; designing the software filters for the control loops system at the slave level of DCS as per the operations & process automation requirement. Assessment of the technical modifications required by MOC project during commissioning. Asset Management System, generating instrument health reports for periodic and preventive maintenance of the Foundation field bus & HART protocol instruments. Serve as a subject-matter expert in equipment failures and repair techniques during root-cause investigations. Provide engineering support to plant issues impacting production over a short period of time. Provide technical expertise to plant personnel on troubleshooting failures, repairs, and evaluate equipment's durability and conditions. Ensure that requests for equipment critical to work process include engineering input on repair details such as clearances, tolerances, materials of construction, welding procedures, etc., and if necessary provide onsite/offsite technical support for deviations from this data. Ensure that repairs, repair techniques, equipment specific training, are documented and accessible. Support the PPM coordinator as required in reviewing spare parts' list for existing equipment. Ensure bill of materials identified and uploaded to SAP and do technical evaluation during procurement process. Develop maintenance's operating discipline and provide maintainability input to projects. Participate in developing the maintenance budget to support the maintenance strategy. As required, provide engineering input to work packages to ensure standards are followed. Provide input on development of work orders, particularly on critical equipment that requires engineering review. Ensure availability of maintenance work procedures & equipment supporting documents. Ensure the job is executed technically as per repair standard. Comply with EH&S guidelines and overall safety processes. Perform any job-related activities as requested by the immediate supervisor / manager

Worked at Inter Process Control System unit 16;Thermal Treatment and Waste Water Treatment & Inter Connect Facility project System design engineering support to one of the top ranked EPC FLOUR & TR, for SPI & PCSD revisions. Installation and commissioning of 800xA hardware & network i.e. complete Foundation Field Bus host system, SIS and BPCS control system Commissioning & installation of smart field instrument, providing technical support services specifically for Foundational field bus & HART protocol devices. Safety functional validation & loop testing of almost three thousand SIS, BPCS & Foundation Field bus control system's IOs SIL1, SIL2 & SIL3. Troubleshooting support & punch list closing, identifying the application design that effects the UBC standard of PCSD; ensure the configuration of system standards as per FEED; SPI & PCSD's i.e. equipment ranges, trip & alarm setting etc. Led role for the SAT completion as per Sadara enterprise hardware classification of RTIP. Commissioning of Fire & Gas & Safety Shower system application project

Executive maintenance in-charge of the complete ABB 800xA DCS, to ensure the system availability of the complete pulp and paper mill for remote operation; running eight different major plant operations 24/7, including three paper machines. Industrialized the DCS operating room infrastructure, to improve the ambient conditions of the DCS servers and the operating workplaces, resulting in reduced equipment failure up to four times. ABB DCS up-gradation project; in term of finalizing the technical specification and project breakup analysis, to replace the obsolete equipment with the modern one. Led an internal technical training of E&I maintenance team members, to develop their skills for the immediate diagnostic on the technical failure of the DCS system.