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Sean — Robot Programmer

Sean

Sean, Robot Programmer — Automate America
Professional
Contractor #47601
Primary Occupation
Robot Programmer
Works with PA Solutions
Easley, SC
5
years of experience
Professional#47601

Industries Served

Work History on Automate America

4yrsOn Platform

Documents on File

Achievements

2
Tenure Gold2 years with us
Tenure Gold

Tenure

gold
Profile BronzeA score of 40
Profile Bronze

Profile

bronze

Programming Skills 2

Fanuc
R-30iA, R-30iB, Handling Tool, SpotTool
4 yrs★★★★☆

KAREL

KUKA
KRC4, KRC5
4 yrs★★★★☆

Kuka OrangeEdit

Software Competencies 2

karel
WorkVisual

Applications 4

Tools, Machines & Equipment 2

My Business

Company Name
PA Solutions, Inc.

Work Preferences

Work Experience1

Robotic Technician
PA solutions, Inc
Jun 2017 – Present

Pratt and Whitney (on customer site in Midland, GA) October 25, 2021 through March 4, 2022 (Midland, GA) Provided Fanuc robot programming support Wrote and taught pick and place programs for conveyor system, ultrasonic tanks, calibration part master rack, part flipping station, and maintenance positions. Continued programming recovery program that can return the robot to home from any point in any taught program Amazon Fulfillment (EWR 4 in Robbinsville, NJ, MSP1 in Shakopee, MN, CMH1 in Etna, OH, JAX 2 in Jacksonville, FL, EWR9 in Carteret, NJ, and TPA4 in Temple Terrace, FL) September 13, 2021 through October 21, 2021 Assisted in completing full and partial retrofits of ATS SmartPac Monet v3 systems Assisted in completing full install of ATS SmartPac Monet v5.3 systems Drive Automotive Industries of America, Inc. (Magna Drive, in Piedmont, SC June 7, 2021 through August 19, 2021 Provided Multi-craft maintenance support for multiple production lines (G01 Front Doors, G01 Rear Doors, G01 Liftgate, G01 Sunroof, G02 Front Doors, G02 Rear Doors, G02 Liftgate, G05 Sunroof, G05 Tailgate). Executed troubleshooting techniques for the following systems: Kuka 6-axis robots, Fanuc 6-axis robots, Scansonic laser systems, Intec sealer systems, Tox Pressotechnik clinching systems, and Tucker rivet systems. Conducted daily preventative maintenance on ALO3 laser welders (general cleaning, replacing lens covers, replacing wire as needed) Pratt and Whitney (at PA Solutions in Bessemer, AL) April 19, 2021 through May 12, 2021 (Bessemer, AL) Provided Fanuc robot programming support Wrote and taught pick and place programs for conveyor system, ultrasonic tanks, calibration part master rack and a part flipping station Created recovery program that can return the robot to home from any point in any taught program Gestamp Inc. (at Gestamp in Union SC) January 31, 2018 through January 4, 2020 Provided Multi-craft maintenance support for all production lines (G05 Left Front Doors, G05 Right Front Doors, G05 Left Rear Doors, G05 Right Rear Doors, G06 Front Doors, G06 Rear Doors, G07 Front Doors, G07 Rear Doors). Executed troubleshooting techniques for the following systems: Kuka 6-axis robots, Scansonic laser systems, Intec sealer systems, Borries engraving, Tox Pressotechnik clinching systems, and Tucker rivet systems. Provided training on robots and periphery systems to Gestamp Technical Leads During downtime periods retaught robot paths for optimization Aided in installation of Becker dress packs on multiple robots and path optimization afterwards Retaught process points of rivets, clinches, and embossing to accommodate for changes in material. Retaught multiple pick and drop programs to accommodate for dimensional changes made to fixtures. Repaired damage occurred over time to robots, tooling and fixtures. Conducted weekly preventative maintenance (PMs) to prevent small issues from developing into large, time-consuming issues (ex. finding and replacing brackets on robot end-affecters that had micro fractures, tightening wire connections, etc.) Conducted daily preventative maintenance on ALO3 laser welders (general cleaning, replacing lens covers, replacing wire as needed) PA Germany (at BMW in Greer SC) December 26 2017 through December 31 2017 Implemented robot programming changes to spot-welding robots to check TCP for weld tips Retaught picks and drops after relocation of fixtures Assisted with any robot issues during production FFT Production Systems, Inc. (at Gestamp in Union SC) June 8, 2017 through January 4, 2020 Safety training Kuka robot programming development for automotive door line assembling BMW doors including mastering, payload, master reference, drops, picks, riveting, clinching, and embossing. Verified Collision Zones between multiple robots. Verification of end effector I/O against electrical schematics (EPlan). Created "fill" and "empty" programs to accommodate for filling up and emptying a robot line. Created "single part" programs to run only one door through a line if needed. Assisted with teaching of robot programs for complex tool changes. Provided production support for G05 rear doors and G05/G07 front doors. Utilized OrangeEdit for offline modifications to programs, WorkVisual for troubleshooting purposes, and KukaLoad for calibrating Load and Payloads.

Education / Training / Certificates5

What is a Robot Programmer?
A Robot Programmer creates, tests, and optimizes programs for industrial robots used in manufacturing. They work with brands like FANUC, ABB, KUKA, and Yaskawa to program welding, material handling, painting, and assembly operations.
What robot brands are most common in manufacturing?
FANUC is the most widely used in North America, followed by ABB, KUKA, Yaskawa/Motoman, and Universal Robots (cobots). FANUC dominates automotive and general manufacturing, while ABB is strong in material handling and welding.
What certifications do Robot Programmers need?
Top certifications include FANUC Certified Robot Operator/Programmer, ABB Certified Robot Programmer, KUKA Programming Certification, and RIA Safety Training. Most manufacturers offer tiered certification programs from basic to advanced levels.
What does Sean do?
Sean is a Robot Programmer on Automate America, the global professional marketplace for skilled talent across industrial, commercial, and residential work.
Where is Sean located?
Sean is based in Easley, SC.
What does Sean specialize in?
Sean works with Fanuc and KUKA as a Robot Programmer on Automate America, the global professional marketplace for skilled talent across industrial, commercial, and residential work.
How do I connect with or hire Sean?
Create a free profile on Automate America and send a connection or contract request from this profile. Sean can then respond and coordinate the work directly through the platform.