Sean — Robot Programmer
Sean
Industries Served
Work History on Automate America
Documents on File
Achievements
2
Tenure

Profile
Programming Skills 2
KAREL
Kuka OrangeEdit
Software Competencies 2

Applications 4
Tools, Machines & Equipment 2
My Business
Work Preferences
Work Experience1
Pratt and Whitney (on customer site in Midland, GA) October 25, 2021 through March 4, 2022 (Midland, GA) Provided Fanuc robot programming support Wrote and taught pick and place programs for conveyor system, ultrasonic tanks, calibration part master rack, part flipping station, and maintenance positions. Continued programming recovery program that can return the robot to home from any point in any taught program Amazon Fulfillment (EWR 4 in Robbinsville, NJ, MSP1 in Shakopee, MN, CMH1 in Etna, OH, JAX 2 in Jacksonville, FL, EWR9 in Carteret, NJ, and TPA4 in Temple Terrace, FL) September 13, 2021 through October 21, 2021 Assisted in completing full and partial retrofits of ATS SmartPac Monet v3 systems Assisted in completing full install of ATS SmartPac Monet v5.3 systems Drive Automotive Industries of America, Inc. (Magna Drive, in Piedmont, SC June 7, 2021 through August 19, 2021 Provided Multi-craft maintenance support for multiple production lines (G01 Front Doors, G01 Rear Doors, G01 Liftgate, G01 Sunroof, G02 Front Doors, G02 Rear Doors, G02 Liftgate, G05 Sunroof, G05 Tailgate). Executed troubleshooting techniques for the following systems: Kuka 6-axis robots, Fanuc 6-axis robots, Scansonic laser systems, Intec sealer systems, Tox Pressotechnik clinching systems, and Tucker rivet systems. Conducted daily preventative maintenance on ALO3 laser welders (general cleaning, replacing lens covers, replacing wire as needed) Pratt and Whitney (at PA Solutions in Bessemer, AL) April 19, 2021 through May 12, 2021 (Bessemer, AL) Provided Fanuc robot programming support Wrote and taught pick and place programs for conveyor system, ultrasonic tanks, calibration part master rack and a part flipping station Created recovery program that can return the robot to home from any point in any taught program Gestamp Inc. (at Gestamp in Union SC) January 31, 2018 through January 4, 2020 Provided Multi-craft maintenance support for all production lines (G05 Left Front Doors, G05 Right Front Doors, G05 Left Rear Doors, G05 Right Rear Doors, G06 Front Doors, G06 Rear Doors, G07 Front Doors, G07 Rear Doors). Executed troubleshooting techniques for the following systems: Kuka 6-axis robots, Scansonic laser systems, Intec sealer systems, Borries engraving, Tox Pressotechnik clinching systems, and Tucker rivet systems. Provided training on robots and periphery systems to Gestamp Technical Leads During downtime periods retaught robot paths for optimization Aided in installation of Becker dress packs on multiple robots and path optimization afterwards Retaught process points of rivets, clinches, and embossing to accommodate for changes in material. Retaught multiple pick and drop programs to accommodate for dimensional changes made to fixtures. Repaired damage occurred over time to robots, tooling and fixtures. Conducted weekly preventative maintenance (PMs) to prevent small issues from developing into large, time-consuming issues (ex. finding and replacing brackets on robot end-affecters that had micro fractures, tightening wire connections, etc.) Conducted daily preventative maintenance on ALO3 laser welders (general cleaning, replacing lens covers, replacing wire as needed) PA Germany (at BMW in Greer SC) December 26 2017 through December 31 2017 Implemented robot programming changes to spot-welding robots to check TCP for weld tips Retaught picks and drops after relocation of fixtures Assisted with any robot issues during production FFT Production Systems, Inc. (at Gestamp in Union SC) June 8, 2017 through January 4, 2020 Safety training Kuka robot programming development for automotive door line assembling BMW doors including mastering, payload, master reference, drops, picks, riveting, clinching, and embossing. Verified Collision Zones between multiple robots. Verification of end effector I/O against electrical schematics (EPlan). Created "fill" and "empty" programs to accommodate for filling up and emptying a robot line. Created "single part" programs to run only one door through a line if needed. Assisted with teaching of robot programs for complex tool changes. Provided production support for G05 rear doors and G05/G07 front doors. Utilized OrangeEdit for offline modifications to programs, WorkVisual for troubleshooting purposes, and KukaLoad for calibrating Load and Payloads.
Education / Training / Certificates5
Kuka Core Certification
FCR-01 FANUC Certified Robot – Operator 1 (Instructor) Certification
Abicor Binzel ALO3 SCeye Training Certification
Worldspec NDT Training, Ultrasonic Testing Levels 1 and 2










