Hamza — in the capacity of Controls Engineer
Hamza
Industries Served
Work History on Automate America
Documents on File
Achievements
3
Tenure

Skills

Profile
Programming Skills 16
Skilled Trades 3
Software Competencies 2
Professional Competencies 15
Applications 12
Tools, Machines & Equipment 6
My Business
Work Preferences
Eligibility
Work Experience19

Hahn Automation, Hebron, KY (Company Description: Machine Builder; Automotive car parts manufacturing machines) Position: Controls Engineer (Development Team) (June 2021-November 2021) Programming, Commissioning and Debugging Machines with PLC, Servo Systems, Operator Interface, VFD, Industrial Robots, and other miscellaneous components Travel (5%) for commissioning and debugging

Position: Automation Project Engineer (Field Service Programmer) (January 2020-June 2021) Controls Programmer in Field Service Department. I travel to customer sites to debug programming issues and perform retrofit upgrades as the programmer.

Hahn Automation, Hebron, KY (Company Description: Machine Builder; Automotive car parts manufacturing machines) Position: Controls Engineer (Development Team) (July 2016-October 2019) Programming, Commissioning and Debugging Machines with PLC, Servo Systems, Operator Interface, VFD, Industrial Robots, and other miscellaneous components Travel (20%) for commissioning and debugging




Hahn Automation, Hebron, KY Job duties (Described in steps in production cycle of a machine / project): I worked with Electrical Design and Mechanical Design team at initial design kick off meetings to go over key features of new machines. These machines were first time build machines with no prototypes or models before. After kick off meeting, I wrote the PLC, HMI, and / or robot and servomotor programs from scratch, while working closely with design team, maintaining weekly meeting reviews. This stage may have lasted a few weeks. I conducted vision studies of the customer products if and when a camera inspection system was involved. Based on this vision report, the camera components were ordered by the Electrical design team. I also communicated this report with Mechanical Design so they can appropriately update machine design based on reach and camera mount positions. On power up date, I commissioned the electrical hardware on the machine, for example, setting up IP, firmware, frequencies etc on the brand new components that have been assembled by Electrical and Mechanical Assembly team. Then I downloaded my programs to the PLC, HMI, robot, cameras, servomotors, and other necessary components that may be on the machine. Then I debugged the machine closely working with assembly and design team to get it ready for customer visit. There may have been a few customer review visits before the final Factory Acceptance Test. On Factory Acceptance Test day, in the capacity of Controls Engineer, I assisted in detailed test run of the machine for 4 hours or 8 hours. The machine was required to run at agreed upon availability (for example, 95%) rate at specified cycle time to pass FAT. Then I traveled with the machine to customer site to test and make sure it runs at same performance during FAT, after dismantling and shipment to the customer site from our site. On Site Acceptance Test day, in the capacity of Controls Engineer, I assisted in detailed test run of the machine just like FAT and made sure it performs according to specifications. When this passed, I received the final signature and closed the project. Often when not on full cycle machine production role, I worked with Field Service Department in the capacity of travelling Controls Engineer to debug outstanding issues on pre-shipped machines that passed SAT. July 2016 -November 2021 (5 years and 4 month)

Hahn Automation, Hebron, KY (Company Description: Machine Builder; Automotive car parts manufacturing machines)

R.A Jones & Co, Davenport, IA (Company Description: Machine Builder; Automated Packaging Machines) Position: Electrical Engineer Packaging Machinery - Cup Filling and Sealing, Aerosol Filling, Cartoning: Primary role: Programming and Debugging PLC, Servo Systems, Operator Interface, VFD; Secondary role: Support Electrical and Control System Design, Circuitry, BOM, miscellaneous Miscellaneous Experience: Bopp and Reuther Magnetic Inductive Flow Meter MID-MDS 30 Travel (15%) for commissioning and debugging
Education / Training / Certificates7
Purdue University Northwest, IN, USA https://www.pnw.edu/ Master of Science in Technology; Major: Mechatronics Engineering Technology; CGPA: 3.90/4.00 May 2013 IUT, Dhaka, Bangladesh Bachelor of Science in Electrical and Electronic Engineering; CGPA: 4.51/5.00; First Class with Honors Oct 2007

Notre Dame College, Dhaka, Bangladesh

Higher Secondary School Certificate; GPA: 4.70/5.00 July 2003

St. Joseph High School, Dhaka, Bangladesh

Secondary School Certificate; GPA: 4.75/5.00 July 2001 MASTER OF SCIENCE DIRECTED PROJECT Improving the Accuracy and Throughput Pace of an Inspecting Conveyor System Using Modern Tools Used a Cognex vision system for analyzing test results and a Schneider Magelis Compact iPC HMI for the controls. Interfaced a 6 axis Motoman robotic arm with a Shuttleworth conveyor system for automating specific tests on the products. This project increased the speed and efficiency of the process and eliminated the requirement of inspection related human labor. Report PDF: https://www.dropbox.com/s/tshi7zqjxraqvf7/REPORT_Directed%?dl=0 CERTIFICATIONS Siemens TIA Fast Track 40 hours, Douglas Kleinhans, R&E Automated Systems Education Center, Macomb, Michigan, 3.2 CEU earned from Siemens SITRAIN Aug 15-19, 2016 DX100 Accelerated Programming Yaskawa Motoman Robotics, IACET, Ohio, 2.9 Credit Hours earned Oct 14-18, 2013 Lean Six Sigma Yellow Belt Training Coesia S.p.A. Apr 06-08, 2016 PUBLICATION LIST Programming a Six-Axis Motoman HP3C Robot for Industrial Sorting Application 122nd ASEE Annual Conference & Exposition, June 14- 17, 2015, Seattle, WA. URL: http://www.asee.org/public/conferences/56/papers/11218/download Frame by Frame Analysis and Diagnosis of a High Speed Packaging System Using Fastec InLine Network-Ready Camera Vision Equipment American Society for Engineering Education, 2012. URL: http://www.asee.org/file_server/papers/attachment/file/0002/3015/ASEE_2012_PAPER_-_FASTEC_INLINE_CMAERA_VISION_03-11-2012_-TO_BE_UPLOADED.pdf Proposed Cost-effective Model for Migration from a 2G to 3G Mobile Backhaul and Analyzed Solutions for Synchronization International Journal of Computer Theory and Engineering, Vol. 3, No. 5, October 2011. URL: http://www.ijcte.org/papers/375-G1133.pdf Design & Analysis of an Optimized Grid-tied PV System: Perspective Bangladesh IACSIT International Journal of Engineering and Technology, Vol.3, No.4, August 2011. URL: http://www.ijetch.org/papers/266-T778.pdf Application of a New SS7-SIGTRAN Protocol Interchanger Software and Hardware in the Communication between Remote Terminal Units (RTU) and Supervisory Control and Data Acquisition System (SCADA) IJCSNS International Journal of Computer Science and Network Security, VOL.9 No.10, October 2009. URL: http://paper.ijcsns.org/07_book/200910/20091023.pdf AWARDS & ACTIVITIES Awarded for R&D Project of the Year 2013; by Arpac. Awarded for Customer Project of the Year 2013; by Arpac. Winner of 3rd place at Pack Expo 2011 PMMI National Student Competition, Las Vegas Designed a packaging line for corn starch, ensuring certain criteria (e.g. contamination of foreign particles. Provided specification of chosen machines and justifications behind the cost. Prize: scholarship from PMMI. LINKEDIN
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