Zeeshan — Sr Design Engineer

Contd..Engineer- Power Train GMS in FORD Technologies Services Ltd (OCT 2016 to Present) Services - Digital Manufacturing for assembly in Final & Powertrain area. (DPA5) Roles and Responsibilities------ In PTME (PowerTrain Manufacturing Engineering) - Creating virtual environment in manufacturing process planner (MPP) in Teamcenter Engineering - Assigning CAD in MBOM,Creating IPA and Resource items in Teamcenter database to get the 3D environment in Process Simulate - Create Assembly process structures in Teamcenter Engineering implementing Variant condition, Revision rule and Plant effectivity date. - Coordinating with others (MEs Process Engineers and CAD Engineers) to determine Operations process sequence and Tool with socket validation for Hand Start, Zero torque and Final torque operationsin Vismockup. - Performing Full Assembly line simulation Manual Semiautomatic and Automatic(Robotic Simulation for Pick and place in Process Simulate) - Performing Standalone Ergonomic Simulation for Critical stations and identifying the ergo issues with OWAS,LBA, Cumulative backload and SSP - Programming Robot paths with customer required spec/attributes workobj TCP and other Standards and Generating Off Line Programme for Sealant Application - RCS Setup and configuration for Robot for off line programming in Process Simulate and ROBCAD. - Robot reachability accessibility and collision check. Creating SOPs. - On/offline support for the plant operators to deploy the program and rectifying errors while deploying.. - Developing Factory in 3D for manufacturing process validation in FACTORY CAD - Perform Virtual Build and Product Process Virtual Review In VOME (Vehicle Operations Manufacturing Engineering) - Involved in global forums to standardize the Adv MFG processes globally. - Create Assembly process structures in Teamcenter Engineering implementing Variant condition, Revision rule and Plant effectivity date. - Defining, developing and managing standard component and tool libraries using Teamcenter Classification. - Modeling process & plant data (advanced structures and process specific datasets) in MPP for analysis and studies in integrated tools like FactoryCAD and Process Simulate. - Process sheet creation & allocation in MPP. - Perform Virtual Build and Product Process Virtual Review. - Performing Simulation activities i. I.e. Dynamic studies in process simulate assembly parts (Digital assembly, Tool accessibility and use of carriers in plant). - Pro-actively expose Manufacturing Business Stakeholders to emerging PLM technologies and enhanced functionalities being planned by the vendor in newer versions of the deployed PLM application. - Planning and organising trainings for team based on requirements and upcoming projects

Sr Design Engineer in EASi deputed FORD Technologies Services Ltd. (SEPT 2012 to OCT 2016)

Contd. AXIS CADES as an Engineer. (Jun 2011 to Sept 2012). Services - Assembly Process Planning for assembly in Final & Powertrain area. Roles and Responsibilities------ - Develop and maintain the assembly routing with bill of material (BOM) for engineering changes - Developing Manufacturing BOM and validating process in TC vismockup. - Ergo Hand Clearance Study and tool Static study with extreme conditions. - Validating Engineering changes in Static study on Engine Assemblies. - Resource Management in Assigning Respective tools for respective operation in the Assembly plant operation. - Process validation with tool & and Validate station cycle times with Teamcenter Vis mockup Jack. - Implementing Pre-Determined Motion Time Standards (CDSA) on engine. Cycle time Determination studies - Generate Discrepancy, grief reports to make sure if all the assemblies have correct Bill of Materials and whether the groups are at correct change levels in PLEX. ACHEIVEMENTS - Crew-Award, which has impacted the business significantly greater than the teams capabilities and through all this Recognized Globally. - Good Interaction with Customers across the FORD like FNA, FOE and FAP worked for Virtual Builds and achieved Green Zone in most of Programs: - Best Performance Award for the month of July-2012 - Team received Best Quarter Award at Client location. - Optimized Station Cycle Time for the Cylinder Head Press Operation with 2 Robots using OLP reverse process in ROBCAD (optimized from Offshore). - Eliminated one ABB IRB 6640 Robot for Torque operation by Identifying and modifying the Torque tool End Effector thereby got the eligibility for nomination for TMS Award

Group Of Engineers as an Engineer Deputed in AXIS CADES. (Dec 2010 to Jun 2011)