Ujjawal — Production Engineer

B-tech in mechanical with experience (July 2015 to present) in the field of Automation & - manufacturing.- - - Core competencies across:- - Line balancing, robotic programming and troubleshooting of spot and mig welding Robots.- - - Parameter and path optimization for optimum cycle time.- - Possess skills and understandings about operations in weld shop, jigs and fixture and robotic welding.- - Project and product sales according the customer requirement.- PROJECTS (TOKAI ENGINEERING) - ROBOTIC CELL MODIFICATION:- Increase in production by robotic spot distribution and path optimization on: - YAD and YBA 58600/700- - - YAD and YBA 63410/63810- - YR9 58600/700- ROBOT USED: NACHI AND MOTOMAN CUSTOMER: JAY BHARAT MARUTI(J1 GURGAON) Total revenue: 2.5 lakhs Manday rate: 10k - - CYCLE TIME OPTIMISATION:- Achieved the optimal cycle time on all the running production line by spot balancing, path modification, zoning modification and parameter optimization. - ROBOT USED: NACHI CUSTOMER: JAY BHARAT MARUTI (J5 GUJARAT) Total revenue: 4.5 lakhs Manday rate: 15k - - NEW MODEL ADDITION:- Robot programming and logic execution on the production line of YP8 (CNG) and YCA. - - ROBOT USED: FANUC CUSTOMER: BELLSONICA AUTO COMPONENTS PVT. LTD. Total revenue: 1.5 lakhs Manday rate: 10k - - - CELL SHIFTING:- Six nos. of BS-TVS cell shifted, maintaining the quality of the parts in current production. - ROBOT USED: ABB CUSTOMER: JAY BHARAT MARUTI(J3 MANESAR) Total revenue: 1.5 lakhs - - ICE CREAM AND COFFEE VENDING MACHINE:- Gripper design and electrical connections for KAWASAKI at the INDIA MACHINE TOOLS SHOW at pragati maidan. Total revenue: 1.2 lakhs - - - NEW CELL ADDITION:- Four nos. of cell addition with complete robot, plc logic and jig addition for BRIDGESTONE. - ROBOT USED: OTC CUSTOMER: INDO AUTOTECH PVT. LTD. (MANESAR) Total revenue: 15 lakhs - 100K SPOT ADDITION: Cycle time reduction,spot addition and zoning modification at the UNDERBODY and SR/ST stations for HONDA CITY (T9A), BRIO (TG2), CIVIC (TEA), CRV (TEM) - ROBOT USED: FANUC AND MOTOMAN CUSTOMER: HONDA CARS INDIA LIMITED (NOIDA) Total revenue: 5.5 lakhs Manday rate: 11k - FLOOR PANEL: Complete robotic and PLC programming of 4 spot weld robots. ROBOT USED: FANUC CUSTOMER: PATIL AUTOMATION (CAPARO MARUTI LTD) Total revenue: 4 lakhs - E.O.L (END OF LINE): Complete robotic and PLC programming of 8 spot weld robots. ROBOT USED: MOTOMAN CUSTOMER: PATIL AUTOMATION (SKH LTD) Total revenue: 5.6 lakhs PROJECTS (TAL MANUFACTURING SOLUTIONS) - TAFE (Alwar): Complete robotic and fixturing solution for gluing application. Total revenue: 15 lakhs - Shiv industries: PO received of 10 no. robot for the handling application. Total revenue: 75 lakhs - ETE Robotics: Bare robot for welding application. Total revenue: 7.5 lakhs JOB RESPONSIBLITY PRODUCTION ENGINEER (WELD SHOP): - - Manpower deployment on line as per skill matrix.- - Ensure 5s on line.- - - Maintain FIFO.- - SPP (spot per person ) improvement.- - - Robotic troubleshooting and spot teaching of Nachi,Motoman and Fanuc.- - - Plan Versus Actual completion on time.- - Ensure Hourly Target as per Hourly Monitoring.- - - To control WIP Inventory and reduce scrap and rework.- - To improve Productivity as per Target.- - To Facilitate and Motivate Operators for Participate in Kaizen & Quality circle.- - Checking of Process Parameters:- -4M Change -PY Check sheet -Startup Check sheet -Operator Check sheet -Rework /Rejection record- ROBOTIC SALES ENGINEER: - Programming of KUKA, OTC, NACHI, FANUC, MOTOMAN, PANASONIC robots.- - Sales and project by-offs from customers.- - Plan customer visit and analyze the market for new potential customers.- - Providing competitive pricing without hampering the profit margin.- - - Teaching and path optimization of welding robots to achieve minimum cycle time.- - - Parameter optimization for different sheet thickness for both spot and mig welding.- - Handling & troubleshooting of welding robots

12 th passed from C.B.S.E. in 2011