James — Electrical Design Engineer
James
Industries Served
Work History on Automate America
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Programming Skills (9)
About Me
ELECTRICAL DESIGN ENGINEER with 11 years of experience successfully managing and completing next-generation projects by applying an attention to detail, project management skills, and Six Sigma principles. Demonstrated ability to work with system, hardware, and firmware design staff to define requirements/specifications, develop designs, test and integrate systems, and support initial production
Skilled Trades (6)
Software Competencies (4)
Professional Competencies (17)
Applications (7)
Eligibility
Work Experience(9)
1/2016 to 1/2017 Rockwell Automation / Aerotek Engineering Services | Milwaukee, WI Lead projects and resolve problems with products in the industrial automation industry. - Resolved upward moving oscillator problem in offline switching power supply design. Recommended using LM339A from ST Microelectronics to alleviate movement. Efforts saved millions in eliminating production downtime. - Investigated reoccurring damages to the 800TC-N374 power module; on the LED driver's die the bond wires for Vin and GND would short causing an overcurrent, found causes to be electrostatic discharges and power surges, recommended solutions for both. Efforts are projected to save thousands in eliminating product returns. - Coordinated the training and efforts of a Product Manager, Purchasing Agent, and Engineer Technician to upgrade LED lamps for cluster pilot lights. Trained team on LED technology, assisted with problem resolution, and provided input on critical decisions. The project is projected to save $19K per year - Performed electromagnetic compatibility, electrical validation, and thermal tests to the integrated LED module 800F-NU; the standard IEC 60947-1 clause 8.4 was used for the EMC testing. Efforts assured the quality of the design. - Performed component derating to the integrated LED module 800F-NU. - Utilize SAP for product data management by making engineering change requests, analyzing product structures, changing bill of materials, finding documents, and creating part numbers for new materials. - Utilize Mentor Graphics Expedition to examine circuit design and layouts of printed circuit boards. SENIOR ELECTRONIC DESIGN ENGINEER
7/2015 to 12/2015 Grote Industries / Randstad Engineering Services | Madison, IN Designed and re-designed circuits for LED lamp products for the industrial and semi-truck industries. - Engineered circuit design for better efficiency by using LM317 as a constant current controller and LM26 as the thermostat. - Re-designed truck and trailer LED lights for cost savings by changing to less expensive LED dies. - Troubleshot Allen Bradley PLC's ladder logic, Powerflex 40, Vision systems, ABB and Fanuc robots. SENIOR CONTROLS SYSTEM ENGINEER
7/2014 to 4/2015 Pilkington | Shelbyville, IN Maintained, upgraded, and troubleshot equipment on the production lines of an auto glass manufacturing facility. - Maintained ABB and Fanuc robots; also modified code to robots for producing new glass products. - Led, with a self-starter attitude, a project to upgrade to a closed loop system by changing from stepper motors to servomotors. ELECTRICAL ENGINEER / PROJECT MANAGER
7/2013 to 7/2014 Electronic Engineer Firm (EEF) | Barrington, IL Established a Network Installation and Repair service for the residential and industrial market. - Benchmarked EEF's service capabilities with the competitors'. Efforts gave better control over activities. - Researched designs involving the ARM Cortex M3 and M4. Efforts differentiated EEF from competitors HARDWARE ENGINEER 11/2012 to 6/2013 Terumo Cardiovascular / Redbock Staffing Services | Ann Arbor, MI Developed hardware and troubleshot an embedded system using a Spartan-6 FPGA to emulate an AMCC S5920. - Utilized a logic analyzer and oscilloscope to find if problems to the digital signal exist from reflection, crosstalk, and power/ground noises. Efforts verified signal integrity within a high density, high speed multi-layer printed circuit board. - Investigated the embedded design between the Infineon microcontroller and FPGA. Revealed, upon startup, a status message is received by the FPGA but no response to microcontroller; thus, an interrupt state occurs and the perfusion system reboots. - Analyzed the design providing power to the perfusion system. Efforts showed the watchdog would time-out and reboot the perfusion system because the microcontroller would not strobe the watchdog within the time limit of three minutes. - Analyzed the architectures to the firmware of the embedded design. Efforts revealed the root cause to the problem. - Reported the FPGA was missing the code to translate PCI over to CAN protocols. Efforts gave management accurate information for deciding on future options to mitigate the obsolescence of the AMCC S5920. JAMES Page 2 of 2 ELECTRICAL DESIGN ENGINEER
3/2011 to 2/2012 ASM Inc. / Adecco Engineering Services | Phoenix, AZ Spearheaded and implemented the product development of wafer fabrication process control systems. - Took a rapid thermal processing control system from its development to production stages. Efforts provided the customer a product for entering the rapid thermal processing control system market. - Designed cables and harnesses for interconnect from power distribution cabinet to the Intrepid XP wafer processing control system. Resulted in delivering a next-generation product and an $18 million purchase from the customer. - Utilized AutoCAD to improve cable and harness designs. Efforts provided a familiarity to the hardware of the design. - Assisted in the design of a low-voltage three phase power distribution system providing 220 volts to the Intrepid XP wafer fabrication process control system. Efforts provided a more reliable and cost effective low-voltage power system. - Analyzed components' specifications for compatibility with power system design: three-phase transformers, circuit breakers, relays, and fuses. Efforts increased the efficiency of the low-voltage three phase power system. - Prepared, with an attention to detail, analog circuit design, embedded design, and hardware design using Altium software. Efforts gave reference documents for troubleshooting and designs for simulation testing. - Troubleshot, with an ability to analyze, embedded design with a flash memory, hardware design, system design, and circuit design. Efforts gave more stability within the system. HARDWARE ENGINEER / PROJECT MANAGER
2/2009 to 3/2011 Electronic Engineer Firm (EEF) | Chandler, AZ Procured government contracts for modernizing network infrastructures on military bases. - Establish relationship with distributors of network equipment and service companies to install the network equipment. - Prepared proposals for obtaining government contracts and advertised services through contacting customers. - Researched markets that would be compatible with EEF's services. HARDWARE ENGINEER
3/2008 to 2/2009 GE Healthcare OEC Medical Systems / Kelly Engineering Services | Salt Lake City, UT Re-designed noncompliant components of an intermittent shutdown power card to achieve certified RoHS compliance. - Learned the QA process for documenting components that are RoHS compliant. Efforts defined scope of project. - Identified critical component parameters that had to be maintained. Efforts assisted in planning risk management activities. - Validated prototype by writing a hardware test verifying outputs are correct for each input. Resulted in meeting quality goals. - Performed final project budget and prepared final project report. Efforts provided for project closure. HARDWARE/SYSTEMS DEVELOPMENT ENGINEER
5/2005 to 1/2008 General Dynamics C4 | Scottsdale, AZ Advanced the soldier system, a next-generation product, from its development to production. - Defined system design requirements and specifications by collaborating with software and systems engineers. Resulted in minimal errors during the integration of sub-systems. - Designed an analog filter design to attenuate distortion occurring within the headset of the Helmet subsystem. Efforts allowed the user to have continuous audibility. - Debug the physical layer of Ethernet hardware design. Efforts fixed problems in Ethernet design and helped meet deadlines. - Led engineering teams in root cause analysis of design problems within Ethernet, power controls, global positioning systems, and transceiver designs. Resolved all problems which kept program on schedule and made a more stable system. - Employed signal analyzers and spectrum analyzers to verify functionality of wireless system utilizing 802.11b protocols. Efforts assured correct packets were transmitted, frequency hopping spread spectrum functioned properly, and minimal EMI. - Utilized Six Sigma tools in writing test plans for the soldier system. Resulted in an 8% decrease of production failures. SERGEANT
10/1998 to 10/2006 United States Marine Corps Reserves | Phoenix, AZ Constructed a fuel line and established a forward logistical base, Camp Viper, for Operation Iraqi Freedom in 2003. - Commanded and led a 6 person team to manage the operation and defense of a fuel line from northern Kuwait to Camp Viper, located in central Iraq. - Awarded Presidential Unit Citation for participating in the support of Operation Iraqi Freedom
Frequently Asked Questions
- What does James do?
- James is a Electrical Design Engineer on Automate America, the global professional marketplace for skilled talent across industrial, commercial, and residential work.
- Where is James located?
- James is based in Barrington, Illinois.
- What does James specialize in?
- James works with ABB, Allen Bradley / Rockwell, Fanuc, GE, Autodesk as a Electrical Design Engineer on Automate America, the global professional marketplace for skilled talent across industrial, commercial, and residential work.
- Is James available for work?
- Availability unknown. James has not marked it recently.
- How do I connect with or hire James?
- Create a free profile on Automate America and send a connection or contract request from this profile. James can then respond and coordinate the work directly through the platform.













