Lonwabo — PLC Programmer
Lonwabo
Industries Served
Languages
Service Radius & Travel
Work Preferences
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Work History on Automate America
Documents on File
Achievements
5
Tenure

Earnings

Hours

Skills

Profile
Programming Skills 6
About Me
As an Automation Specialist, PLC Programmer, and Commissioning Engineer with over a decade of
experience, I am a freelance engineering consultant delivering high-impact automation solutions to clients in both the United States and South Africa. My expertise lies in designing, programming, and commissioning advanced automated systems that drive efficiency, reliability, and innovation across
various industries.
EXPERTISE
- Siemens Step 7 & TIA Portal
- Allen Bradley RS Logix/Studio 5000
- Beckhoff TwinCAT3
- Omron CX-Programmer
- Schneider Unity Pro XL
- HMI Programming
- Testing & Commissioning
- Industrial Networks
- Critical Thinking & Planning
- Project Management
- Technical Support & Training
Skilled Trades 1
Software Competencies 7





Professional Competencies 1
Applications 1
Tools, Machines & Equipment 12
My Business
Work Experience10
Auburn Hills, Michigan Trihedron - (LNJ Technical Services) Commissioning and testing new AGV fleet manager system. Allen Bradley based, interfacing AGVs with multiple stations and MES Provided expert support across multiple production lines, improving operational uptime and reducing troubleshooting time through refined PLC logic.

Port Elizabeth (LNJ Technical Services) Contracted as temporary cover during a 3-month medical absence of the site's PLC Specialist; successfully maintained automation systems during this period. Continued to support the client post-reinstatement of their in-house specialist for ad hoc breakdown call-outs, minor line modifications, and ongoing cycle time optimization. Provided expert support across multiple production lines, improving operational uptime and reducing troubleshooting time through refined PLC logic. Utilized Siemens TIA Portal for system diagnostics and enhancements across various automated cells and manufacturing lines. Developed a strong trust-based working relationship, resulting in ongoing engagement on-demand for both proactive and emergency support.
Tuscaloosa, Alabama (LNJ Technical Services) Built two battery plants subcontracting for Siemens AG - MBUSI Battery Plant 1 and Plant 2. Over 200 station, including: Automatic robot cells, manual torque tool station, various automatic and semi-automatic measuring stations, gantries, and conveyor systems. Supported local automation companies with line optimization, production support, and training. Project duties: Prepare software for new installation Test and commission new line Line optimization Production support Line improvement projects Develop and provide on-site powertrain PLC training to MBUSI maintenance team Siemens TIA Portal (Powertrain standard)
Eberspächer SA, Faurecia CPT, Faurecia PE (DKT Engineering) LNJ Technical Services) Prepare software for new installations - Faurecia Faurecia migration from Siemens standard to Faurecia Clean Mobility (FCM) Allen Bradley standard Test and commission new and migrated lines Line Optimization Provide technical support and training to Faurecia employees Allen Bradley RS Logix 5000 (FCM standard) Eberspächer - Program, test and commission Welding Fixtures, Air Leak Testers and Checking Fixtures for a number of catalytic converter manufacturing lines Siemens TIA Portal

Port Elizabeth Performed day-to-day administration and coordinating functions within the Automation Department. Perform modifications on lines to improve efficiencies. Optimization of lines. Coordinate projects – Source quotes from contractors, procurement of parts, write PLC program, configure and program HMIs, Installations and Commissioning Robot Programming – Kuka and ABB – Pick and Place, CO2 Welding and Spot-Welding Applications Provide training and create work instructions for technicians Assist with breakdowns Data Logging and Monitoring; Generating daily, weekly and Monthly reports for lines. Siemens TIA Portal & Step 7. Omron. Schneider Unity Pro
Uitenhage Perform corrective, preventative and predictive maintenance on Presses and Feeder lines for presses, Canning lines, Welding Cells, 2D and 3D laser cutting machines, Furnaces, and CNC machines. Basic Operation of Motoman and ABB robots. Required to operate robot during breakdowns, troubleshoot, and make modifications on robot program. Active participation in projects focused on improvements of machinery and processes. Perform assigned programming tasks. Generate the necessary documentation associated with this work and participate in the work of training maintenance personnel and sharing acquired knowledge.

Port Elizabeth - Houston, Texas Working on all types of drilling rigs: Functions included but not limited to inspection, installing, commissioning, disassembly, troubleshooting, repairing, reassembly and testing of NOV products in a wide variety of locations

Port Elizabeth Programming PLCs and configuring HMIs Commissioning of control systems on site Technical support to clients, both on site and via telephone and email Management of support process starting from initial client request; on site fault diagnosis, and finally producing and implementing a solution Configuring and specifying control systems per customer requirements. Factory testing of control systems
Uitenhage Conduct Basic PLC training Conduct Basic Industrial Networking training Building, installation, programming, and commissioning of PLC training stations Conduct Basic KUKA KRC1 and KRC2 Robot Training Conduct Advanced Siemens Variable Speed Drives (Micromaster 420) training Project management - improvements and upgrades to facilities. In charge of setting up new PLC stations. Get the stations manufactured, order parts and either perform or oversee the assembling process.
Uitenhage Experiential training during university winter and summer vacations. This consisted of: Basic hand skills training Electrical training PLC and Robot training On the job training - shadowing maintenance technicians and assisting with breakdowns Assisting in Shutdown projects

Education / Training / Certificates14
Port Elizabeth, SA
Michigan, USA
Michigan, USA
Leonberg, Germany
Leonberg, Germany

Houston Texas, USA

Houston Texas, USA

Houston Texas, USA

Port Elizabeth, SA

Houston Texas, USA

Port Elizabeth, SA

Port Elizabeth, SA

FESTO

2008 - 2012 (Incomplete)
Facilities Worked At4
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