Richard — Process Engineer

1/2017 to present Process Engineer INOAC is a premier manufacturer of polyurethane foam products. INOAC was the first in Japan to offer this Twenty-First Century technology. As a worldwide innovator of polyurethane technology, INOAC USA is a tier one and tier two automotive supplier of polyurethane filled interiors. Aa Process Engineer the responsibilities include Establishing and maintaining the process to define a spare part warehouse. Also, to Participate/ lead in Kaizen events and engineering projects. And to act as an advanced troubleshooter of automation issues. Additional duties include leading continuous improvement project development and implementation, to enhance TPM program generation and development, to lead efforts to establish PM planning, documenting corrective maintenance and spare part control. Other duties include monitoring/collecting recorded process parameters required to produce the highest quality parts with the least amount of scrap. - Maintain and interpret SPC charts, process controls, robot programs and other systems as needed to manage the various processes. - Document and communicate with Process Technicians and Shift Supervisors results of problemsolving, and any deviations from established methods or procedures that may be necessary to resolve specific issues. - Maintain Documentation for process equipment such as reference sheets, monitoring sheets, gate seals, robot programs, adhesive spray patterns, etc. - Maintain a thorough knowledge of acceptable quality standards established by the quality department to ensure maximum production of salable parts. - Systematically checks all variables to ensure best possible balance of quality and quantity under specific prevailing conditions. Key Deliverables Include: Schedule both routine and preventative maintenance of the equipment to have the least possible adverse effect on production schedules. Analyze operations for possible improvements in methods, procedures, or design. Recommend such improvements to the AME. Run D.O.E.'s and launch samples. Assist the Production Supervisors in training of the associates for line operation, and monitoring what the associates will be required to complete as part of the process controls. Monitor program loading and set-ups, as well as Operator inspecting and verifying the first shot checks to assure proper methods, were followed to produce a quality part. All other duties as assigned Oflex Metal Finishing

4/2014- 6/2013 General Dynamics SATCOM Contract Engineer/ Aerotek General Dynamics C4 Tactical Division of GD SATCOM in Kilgore Texas. In 2013, operating earnings from continuing operations were $2.5 billion on sales of $31.2 billion. Responsible for Structural Analysis with ANSYS 14.0 and Solidworks 12.0 Simulation. Design Vibration Isolators for Mobile tracking Satellite transport vehicle using ANSYS 14.0, Solidworks SIMULATION, MathCAD, Excel Spreadsheet and manual (hand) calculation. Design, (cradle to grave ) 19 " EIA Electronic Racks with drawer slides capable of withstanding shock and vibration of 15 g 11 milliseconds and other loads. Rack product family designed includes 7U, 9U, 27U, and 31U high by 24 inch and 30 inch deep. Key Deliverables Include Met General Dynamics requirements in that all rack designs were isolated from shock and vibration in the design for two specific models of vehicle. Validated selection of material, design of stabilizing and mounting of brackets. 3d modeled rack for analysis and for product build. Loaded parts into electronic document control system. Designed and detailed full-scale prototype of vehicle internal tunnel and Electronic rack stands for wire routing purposes. Contract Completed

12/2000 - 5/1999 Guardian Manufacturing, Inc., Rockledge, Fl Mechanical Engineer / Program Manager, Executed Mechanical systems design for UV deep tissue 20 MHz Ultrasound skin scanner. Small Precision Mechanical / Plastic Components. Principal Investigator for development of Quantum Dot Infrared Detector for early detection of breast cancer. Coordinate R&D efforts with Basic Science and Medical Researchers. Proficient in AutoCAD 14.01, Mechanical Desktop 2.0; COSMOS DesignStar Recruited to Company for a better opportunity. Accudyne Corporation, Palm Bay

9/2012 - 12/2012 Jefferson State College Adjunct Professor (night) Jefferson State is accredited by the Commission on Colleges of the Southern Association of Colleges and Schools to award the Associate Degree. Approximately 10,000 students enrolled in 2010. Taught Introduction to Robotics. Provided instruction in concepts and theories for the safety, programming and operation of robotic power systems industrial robotic equipment. Focused on the application of computer-based control system to execute routine commands. Students were trained and required to demonstrate competency in the safe operation of ABB Robots and MotoMan robots in the computer lab. The operation and instruction was conducted to develop student understanding of the functions of hydraulic, pneumatic, and electrical power system components. The students were also tested in the ability to read and interpret circuitry for proper troubleshooting and ability to perform preventative maintenance. Each component of the robot was discussed in detail as to individual value in the proper and safe operation of the total robot. Term Completed

Hygia Medical Services 9/2011-1/2013 Research and Development Engineer Reprocessors of blood pressure cuffs, stethoscopes, ECG leads, infusor bags, masks, adult/infant sensor probes, blood flow leg sleeves, cerebral-somatic sensors, all types of splints, bed alarms, tourniquets, bed alarms, and cubicle curtains.( Estimated $10 to $20 MM) in annual sales. Built electronic Oximeter probe test equipment for production. Built electronic diode test production device. Developed CAD drawings and FDA documentation for test procedures of devices. Designed Mechanical Flexible automation for assembly area, conveyors. Designed and built electronic devices such as oximetry probe testers using millimeters and oscilloscopes packaged in sheet metal enclosures with probes that connected through means of electronic sensors. Designed new layouts for multiple areas of production areas and warehouse. Organized warehouse layout in order of production requirement of 13,000 items. Developed building layout drawings for planning purposes. Key Deliverables Include Functional test units constructed according to specifications. Accurate drawings for electronic circuits. Easy to understand test procedures to comply with FDA regulations. Design and installation of flexible workstations for reprocessing of medical devices. Design and assembly of computers and flexible workstations. Troubleshooting and repair of production electronic test equipment. Creation of operation and maintenance manuals to support maintenance. Company Reorganization- converted to Contract

ASRC AEROSPACE Corporation - Kennedy Space Center, Florida 9/2006-7/2010 Mechanical Engineer IV Reviewed and checked structural loads documents. Performed analysis calculations. Completed ISO 2000 Internal Auditor Training and participated in ASRC Internal Audits and shadow external audits. Participated in the analysis of Space Shuttle drawings for top down piping estimate. Completed a bottomup estimate of Liquid Oxygen (LOX) piping system. Conducted software design and analysis estimate for formal design reviews. performing FEA and CFD calculations on structures, mechanisms and fluid systems in support of the ground support equipment for the next moon launch as directed by NASA. Design experience includes conception of new products, development of alternative designs, analysis of structural and mechanical components by Finite Element Analysis on NxNastran, COSMOS, COSMOS Works and ANSYS, cost analysis, mathematical modeling, formulation of performance criteria, Design for Manufacture (DFM), experimental testing, Failure Modes and Effects Analysis (FMEA), Taguchi analysis methods,project management and supervision, scheduling of personnel (Pert and Gantt charts) and checking designs. Key Deliverables Include Analysis reports indicating Safety Margins of Cryogenic system designs. Design and detail of Civil Engineering concrete foundations and structures. Use of ALGOR, COSMOSWORKS,TKSOLVER / ROARK AND YOUNG, FEMAP / NX NASTRAN AND MANUAL CALCULATIONS METHODS in execution of tasks. Company downsized due to economy. Reduction In forces (RIF) -Funding cut

1995 Massachusetts Institute of Technology Geometric Dimensioning and Tolerance - Level 2 - Barry Heathcotte - Society of Manufacturing

3/2015 to 1/2017 Mechanical Engineer/ Manufacturing Engineer Oflex is an anodizing company supplying chrome finishes for various manufacturers including some automotive manufacturers. Oflex revenues are $12 Million per year. As a small company, Oflex puts a great demand on its professional employees, thus requiring the Manufacturing Engineer to double as a maintenance supervisor. The Mechanical Engineer is responsible for performing engineering duties in planning and designing tools, engines, machines, and other mechanically functioning equipment. Oversee installation, operation, maintenance and repair of equipment. Develop and oversee the preventative maintenance program for the manufacturing facility while supervising maintenance personnel. Other responsibilities include a requirement to read and interpret blueprints, technical drawings schematics, and computer-generated reports. This position is expected to confer with engineers and other personnel to implement operating procedures, resolve system malfunctions, and provide technical information. The Mechanical Engineer must research and analyze customer design proposals, specifications, manuals, and other data to evaluate the feasibility, cost, and maintenance requirements of design or applications. Additionally, the engineer must specify and analyze customer design proposals, specifications, manuals and other data to evaluate the feasibility, cost and maintenance requirements of designs or applications. In all, the engineer must research, design, evaluate, install, operate, and maintain mechanical products, equipment, systems, and processes to meet requirements, applying knowledge of engineering principles. Investigate equipment failures and difficulties to diagnose faulty operation, and to make recommendations to maintenance crew. Assisting drafters in developing the structural design of products, using SolidWorks, The engineer must provide feedback to engineers or customer problems, and need are daily requirements. As a Mechanical Engineer and Manufacturing engineer one must assist in installation, operation, maintenance, and repair to ensure that machines and equipment are installed and functioning according to specifications. Duties also include conducting research that tests and analyzes the feasibility, design, operation and performance of equipment, components, and systems. Recommendations for design modifications to eliminate machine or system malfunctions are expected of this position. Key Deliverables Include: Development and testing models of alternative design and processing methods to access feasibility, operating condition effects, possible new applications and necessity of modification. Develop coordinate and monitor all aspects of production, including selection of manufacturing methods, fabrication, and operation of product designs. Estimate costs and submit bids for engineering, construction, or extraction projects, and prepare contract documents. Perform personnel functions, such as supervision and evaluations of Maintenance Technicians. Johnson Controls Inc. /CRH Group

7/2014 - 3/2015 Contract Advanced Manufacturing Engineer/ Automation Johnson Controls is a global diversified technology and industrial leader serving customers in more than 150 countries. Clanton Seat Track Equipment Build Team Automotive Seating is a tier 2 automotive metals manufacturer where over 1,000 employees create quality products, services, and solutions to optimize Systems for automobiles, in Clanton, Alabama. In 2014 Johnson Controls Inc, earned $21.8 billion dollars in global sales in automotive business. Responsible for the development of a Preventative Maintenance program for over 350 sheet metal blanking, forming and piercing dies used in the manufacture of quality automotive seating framework. Responsible for Root Cause Analysis of failed die components. Finite Element Analysis of tool steel components using Solidworks 2014 Simulation Express and manual calculations. Design of Controlled drawings using AutoCAD 2010. Development of Script and LISP files to automatically generate AutoCAD drawings parametrically., Excel Spreadsheet and manual (hand) calculation. Design of Controlled documents to map all punches on each die for use by Toolmakers and production Die setup personnel. Training and supervision of toolmakers in the execution of preventative maintenance and catastrophic failure of die components. Reporting of progress, tracking controlled document distribution. Key Deliverables Include Met JCI requirements in that production needs included analyzing die designs and suggested improvements. Validated selection of material, design of components and recommended improvements to meet zero failure and zero production downtime goals. Contract Fulfilled

1/2013-6/2013 Hygia Medical Services Contract Engineer Reprocessors of blood pressure cuffs, stethoscopes, ECG leads, infusor bags, masks, adult/infant sensor probes, blood flow leg sleeves, cerebral-somatic sensors, all types of splints, bed alarms, tourniquets, bed alarms, and cubicle curtains.( Estimated $10 to $20 MM) in annual sales. Built electronic Oximeter probe test equipment for production. Built electronic diode test production device. Developed CAD drawings and FDA documentation for test procedures of devices. Key Deliverables Include Functional test units constructed according to specifications. Accurate drawings for electronic circuits. Easy to understand test procedures to comply with FDA regulations. Contract Completed

11/2010 - 1/2011 C&H Merrill- Palm Bay, Fl. Mechanical Engineer Short Term contract- Mechanical Design and Detailing large test structures, civil design for Disney World and other customers. Key Deliverables Include 3d Solid Models in AutoCAD Inventor. Detail Drawings. Electrical Schematics. Civil Engineering design and layout drawings and details. Contract Completed

Unemployed 7/2010 -11/2010; 1/2011- 9/2011 While unemployed conducted job searches and began studies at Dallas Baptist University. Completed first year of Doctorate of Education, and continued employment search

5/2004-9/2006 Hills Inc. Mechanical IV Employee of ATSI assigned to Core Technology Group- employed to analyze metallurgical processes utilizing FEA. Also employing CFD software to analyze flow characteristics of tooling made for the nonwoven fiber industries. Calculated process for polymer extrusion-based upon Rheology supplied by lab results. Designed and detailed ASME pressure vessel tooling to withstand 500 degrees F. and 600 psi for polymer extrusion. Designed thin gauge stainless steel diffusion bonding of laminated extrusion tooling. Worked with Metallurgical labs and Vacuum ovens to determine correct bonding temperature to bond chemically etched thin stainless steel used in laminate tooling. Key Deliverables Include Functional test units constructed according to specifications. Accurate drawings for Tooling stack-up assemblies. Easy to understand test procedures to comply with process. Accurate Tooling detail drawings. Recruited to Company for a better opportunity

5/2004-5/2005 Controlled Semiconductor Corp., Orlando, Fl. Director of R&D/ Opto-Mechanical Engineer Startup Company - Involved with the design of ultra-fast laser Photomask repair tool. Involved with quality control, design engineering, ISO 9001 2000, CE and Workplace safety practices. Responsible for Finite Element Analysis using ALGOR and CFD fluid flow studies for Class 1000 mini-environment. design of ultra-fast laser Photomask repair tool. Involved with quality control, design engineering, ISO 9001 2000, CE and Workplace safety practices. Responsible for Finite Element Analysis using ALGOR and CFD fluid flow studies for Class 1000 mini-environment. ProEngineer, SolidWorks, Solid Edge, Inventor and Mechanical Desktop solid modeling CAD software. Experienced with AutoCAD since 1983. User of 3DStudioMax.Currently using ProEngineer, SolidWorks, Solid Edge, Inventor and Mechanical Desktop solid modeling CAD software. Experienced with AutoCAD since 1983. User of 3DStudioMax. Company Closing the operation due to filing company finances; VP Engineering left

1/2001-5/2004 Baublys Control Laser, Orlando, Fl. Director of R&D/ Opto-Mechanical Engineer Conducted design activities and directed activities of engineers and technicians. Worked on projects to develop new laser products, Opto-mechanical systems, electronic cabinet cooling systems and electronic component packaging. Supervised electronic technicians and engineers. Responsible for electronic system design. Redesigned products resulting in potential savings of $1 million per year. Research and Development, New Product Development, (5) test Labs, coordination of test and design with scientists in NY office. Documentation control, sustaining engineering, manuals, CE Certification and marking of all equipment, EMC compatibility Of all equipment, CDRH certification of new products. Coordinate Design of Experiments to optimize Semiconductor Lasers; Supervise Laser Applications Laboratories; Supervise New Product Development; Develop and secure Patent all new Inventions and processes for United States marking division. Mechanical Layout and design of systems, structural analysis, Heat Transfer analysis and thermodynamic design. Conduct new product development program for various modes of Nd:YAG; Nd:YLF; UV; Deep UV and Semiconductor Diode Lasers. Supervise laser applications, Optical experimentation, Mechanical and Environmental Test Laboratories Develop and Design Optical Beam Focusing and Delivery systems Design Mirrors, Lens, and Focusing programmable "z" axis. Track Prototype Build Status, Check Detail Drawings, Develop CE Technical File for Insignia, Generate Technical File documents, Produce Design Calculations, Recommend new EMI/RFI tests, Laser Glass cutting development, Contact prospective customers, Patent search, LA Micromachining R&D, Scope project, Investigate Chrome deposit, Investigate deposition - ion beam, Develop manual leveling procedures for Mask Repair System, Dual Head Galvo Development, Generate Diode-pumped concept, Generate Lamp-pumped concept, Generate Q-Switch concept. Proficient in: MRP II, IBM AS400 - Pro- Engineer, Inventor 4.0, AutoCAD 2002 - Mechanical Desktop 6.0 solid modeling and COSMOS and ALGOR FEA software. Home office in NY - Company downsized due to economy decline brought about by 9/11 destruction of World Trade Center towers

Engineering Manager/ Mechanical Engineer participate in team challenged to rescue failing DARPA funded development program at the 30% point. Team succeeded in bringing project back on schedule and under budget. Team successfully developed process that increased DARPA funding from $2.8 million to $5.2 million exceeding technical team expectations. Developed (FPD) -Flat Panel Display manufacturing equipment. HVAC design HEPA /ULPA - Class 10 to 10,000 Clean rooms design. Design tools: Solid Works, ProEngineer, ALGOR, Coolit (CFD software), Inventor, AutoCAD, Mechanical Desktop and 3D StudioMax 8/1996 -8/1997 RTS Wight Industries, Nashville, TN Project Engineering duties: Designed and checked engineering documents, and approved material purchases of $10 Million dollar (+) projects. Skilled in managing diverse personalities. Knowledge of Work Breakdown Structure Development, Schedule Development, Cost Schedule Status Reporting, Project Methodologies, Used: MRP system and AutoCAD 13.0 & MicroStation; Pro Engineer Company downsized due to business losses. Now out of business. Salaries cut by 20%. Left for better opportunity.) - Working engineering team leader. Was recruited to

8/1994-8/1996 Robert Bosch Corporation - Automation Division, Buchanan, MI Product Design Engineer/Engineering Team Leader Participated in the design and development of new automation products. Supervised design, detailing and material specification of all projects. Functioned as Development Design Team leader -- Supervised (6) Mechanical, (3) Electrical engineers, (3) Contract designers in multi-discipline development design of (36) automation printed circuit boards conveyor system material handling manufacturing modules. Analyzed project requirements, Scheduled projects, estimated hours/costs, generated proposals/ schedules coordinated project activities; reported status. Evaluated personnel performance, documents, projects and evaluated / approved material purchases of Multi - Million dollar (+) projects. Development design of PLC controlled Robotic Assembly Equipment. Design, and material specification of electrical, software, mechanical systems, and structural components. Design of precision servomotor and stepper motor driven pick & place robots. Implemented and supervised TQM, DFMA, FMEA and MRP II use. Field trouble shooting for TS2 and Edge Handling Conveyor systems for Motorola pants in Illinois, Texas, Michigan, California, and Florida and Mexico. Trouble shooting assembly of TS2 and Edge-Pro conveyor Systems. Represented Bosch Conveyor Systems at SemiCon West Trade Show for two years. Represented Bosch Conveyors as Engineering Representative At Trade Show in Rosemont Center at Semicon East in Chicago. Key Deliverables Include Trained new employees met critical deadlines under pressure, multi-tasked with constant interruptions. Successfully interfaced with clients, top corporate officials other departments and handled project briefing at corporate reviews. Skilled in managing inter-cultural persons and diverse personalities. Designed layout, equipped, staffed and supervised a reliability-testing laboratory for new products testing. Verified Critical RMA parameters such as (1) Type II Censoring: with Replacement, (2) Testing components Failure Times Noted, and (3) Hypothesis testing for CFR Components and Type II Censoring. Conducted Safety Analysis of systems and components risk assessments, Mean Time Between Failure Analysis, Verified MTBF mean time between failure and mean time to repair critical elements of equipment. Performed project Risk Assessments. Machine Designer and Project Manager in the design of robotic assembly equipment, product development, and special electro-mechanical device design Used: MRP II and AutoCAD 12.0 - 13.0 Participated in the design and development of new automation products. Supervised design, detailing and material specification of all projects. Used: MRP II and AutoCAD 12.0 - 13.0 Recruited to Company for a better opportunity

10/1993 to 8/1994 New York Blower, Irondale, Alabama Mechanical Engineer CAD Programmer Reported to Chief Engineer Designed 110-inch diameter industrial air handling equipment to ASHRAE Specifications, 109 inch zero leakage dampers, 210 ft. stacks, and scrubbers. Designed fans and industrial blowers for paper mills, power generation facilities, and steel mills. Designed, Detail and material specification of all products Programmed in FORTRAN 77 & 86 and Synthesis Used: MRP and AutoCAD 10.0 Recruited to Company for a better opportunity

Over twenty-five years' experience in responsible charge in various aspects of the engineering process in small and large manufacturing facilities. Extensive involvement with the calibration of equipment and tooling and overall responsibility for safety and quality control on the manufacturing floor. Experience leading multidisciplinary engineering product development projects designing robotic part handling equipment used by Ford, General Motors, and Chrysler automotive plants for hardening of camshafts, crankshafts, and gears. Attended the Ford Ergonomic School and have practiced ergonomic design practice in the development of equipment for over

twenty years. Developed a line of ergonomic workstations for the Robert Bosch Company

University of Alabama in Birmingham, Alabama 1972 to 1973 and; 1983 to 1983 Engineering Bachelor of Sc