Shamitha — Manufacturing Engineer
Shamitha
Industries Served
Languages
Eligibility
Work History on Automate America
Documents on File
Programming Skills 7

Achievements
3
Tenure

Profile

Skills
About Me
Well versed with both design and manufacturing side of Mechanical Engineering. Confident in supervising and controlling production systems in a manufacturing plant.
Skilled Trades 4
-Responsible for identifying improvement opportunities through methods of Lean manufacturing, improve the manufacturing efficiency by analyzing and planning work flow, space requirements andequipment layout. -Applied 5S Lean Manufacturing techniques in various areas of the plant monthly to keep it clean, neat and organized. Followed the cycle of Plan, Do, Check and Act.
-Modelling a specimen in Solidworks with a material composition of directionally solidified nickel super alloy.
-Gave a mechanical paper presentation on Computational Fluid Dynamics, in GRAVITAS'11, an international knowledge carnival held at VIT University.
-Testing the effect of stress triaxiality on tensile behavior of the specimen by performing experiments on smooth as well as notched specimens of different notch root radii on a Universal Testing Machine following NDT (Non-Destructive Testing) techniques.
Software Competencies 4




Professional Competencies 14
Using 3D parametric Design (Solidworks): -Design improvement of a cork screw opener by fitting a lever mechanism, which reduces the effort in removing the cork from the glass bottle. -Design a razor scooter by attachng few adds-on like a bottle holder and a light for the convience of the users.
-Applied 5S Lean Manufacturing techniques in various areas of the plant monthly to keep it clean, neat and organized. Followed the cycle of Plan, Do, Check and Act
Experienced in preparing evaluations on design reviews and cost reduction methods.
-Design blank pallets for all the parts that run on Tandem and Transfer press lines and create BOM for all the pallets. -Design a mechanism in a die to show alternate embossments on a Volvo part. -Design WIP racks and create Packaging instructions for all the parts including the tier-2 parts. -Modify the die designs in CATIA to make them suitable for the 3200 ton transfer press. Design check fixtures and stoning fixtures for various Class-A parts in CATIA. -Acquired proficiency in using design tools like, Solidworks and Auto CAD. -Design improvement of a cork screw opener by fitting a lever mechanism, which reduces the effort in removing the cork from the glass bottle. -Design a razor scooter by attachng few adds-on like a bottle holder and a light for the convience of the users. -Designed Orthopedic implants and a prosthetic limb in Solidworks
Coursework: Finite Element Analysis (FEA)
-Testing the effect of stress triaxiality on tensile behavior of the specimen by performing experiments on smooth as well as notched specimens of different notch root radii on a Universal Testing Machine following NDT (Non-Destructive Testing) techniques. -Experimental validation of the results using ANSYS.
-Responsible for identifying improvement opportunities through methods of Lean manufacturing, improve the manufacturing efficiency by analyzing and planning work flow, space requirements andequipment layout. -Applied 5S Lean Manufacturing techniques in various areas of the plant monthly to keep it clean, neat and organized. Followed the cycle of Plan, Do, Check and Act.
-Well acquainted in Mechanical Engineering Sciences: Strength of materials, Thermodynamics, Fluid mechanics, material science for design, analysis and manufacturing.
-Modelling a specimen in Solidworks with a material composition of directionally solidified nickel super alloy.
Designed Orthopedic implants and a prosthetic limb in Solidworks Acquired proficiency in using design tools like, Solidworks and Auto CAD.
-Fabricate prototype fixtures (3d-printing) to understand actual part condition after an engineering change. Familiar with MakerBot software.
Defense Metallurgical Research Laboratories. -Modelling a specimen in Solidworks with a material composition of directionally solidified nickel super alloy. -Testing the effect of stress triaxiality on tensile behavior of the specimen by performing experiments on smooth as well as notched specimens of different notch root radii on a Universal Testing Machine following NDT (Non-Destructive Testing) techniques. -Experimental validation of the results using ANSYS.
-Troubleshoot by using Root Cause Analysis and establish corrective plans.
Confident in supervising and controlling production systems in a manufacturing plant.
Applications 4
-Responsible for working on CAPTOR data, that shows the overall performance of the press lines and assembly lines with various downtimes. -Worked on analyzing and reviewing the cost specifications for various assembly lines and discussed the same with the financial department for budget estimation.
-Proficient in various mechanical design software like Solid Works, Rapid prototyping (3D printing), AutoCAD, CATIA V5, Hyperworks, ANSYS, ModeFrontier, VisualDoc.
-Design WIP racks and create Packaging instructions for all the parts including the tier-2 parts.
-Designed Orthopedic implants and a prosthetic limb in Solidworks -Acquired proficiency in using design tools like, Solidworks and Auto CAD.
Tools, Machines & Equipment 5
Work Experience3
-Generate Engineering Change Requests (ECR) for various part designs and analyze the cost for the changes. -Modify the die designs in CATIA to make them suitable for the 3200 ton transfer press. Design check fixtures and stoning fixtures for various Class-A parts in CATIA. -Design blank pallets for all the parts that run on Tandem and Transfer press lines and create BOM for all the pallets. -Generate Material cards for parts with all part information (Blanking, Stamping, Assembly). -Create Blank Loader forms for all stamping parts. -Design a mechanism in a die to show alternate embossments on a Volvo part. -Fabricate prototype fixtures (3d-printing) to understand actual part condition after an engineering change. Familiar with MakerBot software. -Design WIP racks and create Packaging instructions for all the parts including the tier-2 parts. -Gather data from Siemens PLM software (Teamcenter) and view designs in Teamcenter. -Helped in developing new layouts for plant expansion using Autodesk (AutoCAD) -Troubleshoot by using Root Cause Analysis and establish corrective plans. -Responsible for identifying improvement opportunities through methods of Lean manufacturing, improve the manufacturing efficiency by analyzing and planning work flow, space requirements and equipment layout. -Responsible for working on CAPTOR data, that shows the overall performance of the press lines and assembly lines with various downtimes. -Updated and revised the SMED (Single-Minute Exchange of Die) sheet to improve the die change process on the press lines. -Made desirable changes in the die change process and successfully trained the operators and line techs in the tandem press lines. -Worked on analyzing and reviewing the cost specifications for various assembly lines and discussed the same with the financial department for budget estimation. -Applied 5S Lean Manufacturing techniques in various areas of the plant monthly to keep it clean, neat and organized. Followed the cycle of Plan, Do, Check and Act.
-Designed Orthopedic implants in Solidworks, a medical device to substitute a missing joint or to support an injured bone. -Designed a prosthetic limb in Solidworks. -Interacting and coordinating with customers and tackling their problems. -Acquired proficiency in using design tools like, Solidworks and Auto CAD.
-Modelling a specimen in Solidworks with a material composition of directionally solidified nickel super alloy. -Testing the effect of stress triaxiality on tensile behavior of the specimen by performing experiments on smooth as well as notched specimens of different notch root radii on a Universal Testing Machine following NDT (Non-Destructive Testing) techniques. -Experimental validation of the results using ANSYS.
Education / Training / Certificates2
Coursework: 3D Parametric Design (Solidworks), Design-Manufacturing&Assembly(DFMA), Vehicle Structural analysis-automotive systems, Applied optimization for Light-weight automotive design, Finite Element Analysis (FEA), Intermediate Dynamics, Advanced Engineering Mathematics, Experimental methods-Thermal science, Engineering Optimization, Light-weight Automotive design, Material Selection.
Coursework: Automobile Engineering, Applied Thermodynamics, Mechanics of Materials, Operations Research, C/C++, CAD/CAM, Machine Drawing, Probability & Statistics, Metallurgy-Material Science, Control Systems and Theory, Fluid Mechanics, Manufacturing processes.
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