Jonathan — Controls Engineer

R&E AUTOMATION – 9/2015 to Present 17500 Sterling Heights, Michigan. 48044 CONTROLS ENGINEER Responsibilities: Provide Controls support for VEHTEK Manufacturing Bowling Green, Ohio. Create and Modify PLC programs using SLC 500, Control Logix 5000. Develop HMI Screens for process changes. Electrical Troubleshoot and Repair, electrical panels and equipment. Robot programming using FANUC R-2000 I B Robots, recovery, and modify program. Cognex, Banner and Fanuc vision setup and modify. Troubleshoot and Correct Welding process. Design, Fabricate fixtures for process changes. Production support Troubleshooting manufacturing cells. Accomplishments: Improve production process, reduction in downtime and increase cycle time., Create a more user friendly Interface for operators, which reduce downtime and line stoppage. Assure all safety components work as designed, check and verify all poke check processes are working properly to assure quality part are manufactured. Chassix – 07/2014 – 9/2015 Howell, Michigan.48843 CONTROLS TECHNICIAN Responsibilities: Troubleshoot, repair electrical issues with line equipment, Electrical Wiring of panels, PLC, HMI, Robot, and program components to operate correctly. Design; fabricate brackets, supports for product, sensors, HMI, PLC, Conveyors, etc. Integrate new equipment in to live cell. Accomplishments: Integrate, new component into live cell. Install PLC, Robot interface, cabinet encloser for, panel wiring, for PLC, write program for auto gage and test parts. ACRO SERVICES CORP. - 05/15/2013 – 03/28/2014 39209 Plymouth Livonia, Michigan.48152 MANUFACTURING ENGINEER Responsibilities: Provide Engineer support for TRW Automotive Sterling Heights, Michigan. Attend staff meeting to discuss plant issue and share information. Order tools and parts for plant operations. Obtain quotes from vendors for goods and services. Attend CN meetings at S.H.A.P Sterling Heights Assembly Plant for part changes. Modify vision programs too error proof process..Integrate equipment for shock machines and bushing press machine. Reboot server and recover communications after broadcast issues through insequence and instant insight. Edit HMI messages. Work with R.F.I.D communication. Modify PLC programs, and PLC Electrical troubleshooting panel wiring. Accomplishments: Program PLC and vision system to error proof, quality issue with rear shock assembly. Improve product quality to customer, and Address issues of safety for operators on rear shock. Integrate program and sensors for bushing press machine. Equipment reduced scarp. R&E AUTOMATION – 04/26/2012 – 04/25/2013 17500 Sterling Heights, Michigan.48044 CONTROLS ENGINEER Responsibilities: Provide controls support for COMAU Industry Build shop Novi, Michigan. Robotic Cell for Ford Motor Company, Kansas Truck plant. Setup line, verify Safety's, load base program and edit program to achieve line function. Check and correct logic for sequence. Edit messages and scroll list, setup Ethernet switches, Align light screens, and verify message faults. Accomplishments: Support line for Customer safety buy off. Responsibilities: Provide support for COMAU to Ford Wayne Assembly plant in Wayne Michigan. Correcting customers open issues list on manufacturing floor. Meet with plant engineers to discuss open issue matrix and implement a plan for resolve open issues to customer's satisfaction. Accomplishments: Resolve open issues to customer's satisfaction.. Update task, resolve program issues, line changes, support maintenance, and production. Responsibilities: Provide logic controls and robot support for Martinrea in Shelbyville Kentucky.Maintain and increase production to meet customers' demands. Provide, Maintenance on Fanuc and ABB robots, mig welders. Tip changes on complete line. Light repair adjust fixture change prox. switches and photo eyes and ABB resistance spot welders, make adjustments and changes to logic Accomplishments: Increase productivity, help customer meeting scheduled production goals. Decreases in equipment down time and failure. Also a continuous improvement in production and maintenance schedules. CONTRACT PROFESSIONALS – 07/20/2011 TO 04/20/2012 – UTICA ENTERPRISE 4141 W. Walton Blvd. Waterford, Michigan.48329 CONTROLS ENGINEER Responsibilities: Provide support for Utica Enterprise Build shop in Port Huron, Michigan. Travel to Fiat/Chrysler Corp., Belvidere Assembly Plant. Belvidere, Illinois. For install. Tech-V safety support, Modify prints for Device net and correct Device net violations, Guard Logic's communications. Troubleshoot ABB robots and robot controllers, use of RS Logic 5000, as well as Electrical wiring, Electrical troubleshooting. Accomplishments: Correct communication issue with Robots and Devices, in Device net chains. Correct Device net Distribution, Allowing Cells built to meet completion and ship schedule. Troubleshoot hardware, check and validate cell safety's, with cell layout and design. LEVEL ONE ROBOTICS / CONTROLS, INC. - 5/16/2011 TO 07/08/2011 – FORD MOTOR COMPANY 2601 Lapeer Rd. Auburn Hills, Michigan.48326 ROBOT TECH Responsibilities: Setup and program robots at Ford Motor Company, Louisville Assembly Plant. Louisville, Kentucky. Accomplishments: Set Up production line, Edit off line programs, Set up and verify programs. Touch up weld points, Setup robot payload, And prep Fanuc 2000ib robots for production, dress robot end effectors and end of arm tooling. R&E AUTOMATED - 3/31/2011 TO 5/16 /2011 – CASE NEW HOLLAND 17500 Sterling Heights, Michigan.48044 ROBOT TECH Responsibilities: Provide Controls Engineering and robot support at CNH – Case New Holland plant Wichita Kansas. Accomplishments: Design HMI screens, for Fanuc production line. Map digital inputs and output of Weld fixture, Touched up weld paths... Troubleshoot Ethernet Communications and electrical issues. ORCHID BIO COAT- 08/2010 TO 3/31/2011 21249 Bridge St. Southfield, Michigan.48033 TPS: Titanium Plasma Spray Robot Operator Responsibilities: Operate Fanuc TPS robot. Load programs. Alter program to achieve desired finish on implants. Calibrate test components to assure coating process. Document all results and processes. Perform maintenance on robot. Replace Anode and Cathode. Replace gun head seals, Rebuild gun head, replace powder lines, water lines, gas lines, and Perform routine maintenance. Accomplishments: Participate in quality meeting to improve production and product quality. Share ideas with management to reduce production reworks. Implement changes. Chrysler Corporation - 10/2001 TO 05/2009 – WARRREN TRUCK ASSEMBLY PLANT Warren, Michigan.48091 Weld Auditor - 01/2004 to 05/2009 Responsibilities: Light programming ABB robot, clear lines faults and performs light maintenance. Inspection and monitoring of production welds on Dodge Ram trucks via ultrasonic testing utilizing Telsonic's Resistance Spot Welding Analyzer. Assure that weld nugget diameter meets quality and production standard. Perform total vehicle Destruct: measuring all vehicle welds, Identify any substandard welds, verify weld nugget meets quality standards and record results. Accomplishments: Instrumental in setup and troubleshooting RSWA testing procedures before 2009 dodge ram truck launch. Performing vehicle destruct, identifying any problems with production welds to improve quality. Huntsville tester - 03/2002 to 01/2004 Responsibilities: Perform Huntsville Electrical Systems Test on production Trucks to assure quality and conformity of all electrical system to manufactures specifications MCGRAW GLASS PLANT CLOSED - 8/1993 to 10/2001 DETROIT, MICHIGAN. Job Setter Responsibilities: Set up: Operate Bistronics CNC Equipment Setup; CNC Cut Table, perform adjustment to all cut table axis Setup: CNC Grinders Perform adjustment to wheels size and wheel profile Maintenance: CNC drill stations perform tool change and new tool setup Operate Equipment to meet production schedules. Accomplishments: Met production schedules, produce good quality parts, Reduce equipment Downtime by adhering to maintenance schedules