Magno — Senior Controls Specialist

Commissioning and start-up machining lines, conveyors and gantries with Siemens Sinumerik 840D PL and SL system.

Commissioning and start-up, suchs as: Scania AGV´s - Development and commissioning of software for AGV´s system, with entry and exit of automatic machines, tag readings and traffic control in demarcated area. Software development at TIA Portal V16, using SCL and LAD language. Siemens ET200-SP CPU, camera and scanner area by Sick; Scania Warehouse - Development software in SCL language, for PLC S7-1200 Siemens, using TIA Portal V16, to control parts supply for assembly of the brake system. Control via datamatrix reader and pick to light system, both in RS-232 and RS-485 Modbus network. Commissioning and start-up of the system, and software optimization, according to customer needs; GM Turbo Engine Project - Comissioning and start-up of block and head machining line for Nemak Brazil, with Sinumerik 840D SL. Integration between machine and conveyor system, via profinet, using Siemens Get and Put standard blocks. Project in partnership with MAG IAS GmbH; Scania Rear Axle - Commissioning and start-up of an automatic cell, with input and output conveyors, all controlled by Sinamics G120 Siemens, with speed control. Software developed on TIA Portal V15, using S7-300 safety CPU and two mirrored HMI KTP900. Integration with Trumpf laser welding machine, two ABB robots and automatic ultrasound system; Renault Engine HR16/K4 - Robotics cells insertion in the Renault HR16 and K4 powertrain assembly line. Using Siemens Simatic Manager for PLC and TIA Portal V14 software for HMI. Software developed on Scube standard; Specht 500 Duo - Training, update and commissioning of Specht 500 Duo machining centers, at MAG IAS GmbH Eislingen Germany, using Siemens Simatic Manager and Sinumerik 840D SL; Automatic Palletizer - Commissioning and start-up of a Premier Tech automatic palletizer using Rockwell Studio 5000 and Factory Talk View Studio; Poka Yoke Drive Shaft - PLC and IHM software for datamatrix reader insertion, integration and communication between S7-300 CPUs via Profinet I/O using Simatic Manager 5.5, S7-300 CPUs, Cognex DM8600 and HMI TP177B; Volkswagen Engine EA211 - Commissioning and start-up of the assembly line caps and seals, block ancillary, at Volkswagen Silao Mexico, using TIA Portal V15 VASS standard, Fanuc robots, CPU S7-1500, HMI Siemens TP1200, Drei Bond system, Kistler electric press and Bosch nutrunner; Ford Engine Godzilla - Commissioning and start-up of engine assembly line with robotic cells, cold and leak test, for Grob Systems USA at Ford Canada, using TIA Portal V14 FAST standard software, ABB robots, CPU S7-300, HMI Siemens TP1200 and Atlas Copco nutrunner; Tesla Paint Line - Support for manufacturing engineering from Tesla factory Fremont, CA. Study and reduction of cycle time of the Eisenmann painting line. Using Siemens Simatic Manager 5.6, SEW Movitools Motion Studio, CPU S7-300, HMI Siemens MP277 and SEW MoviDrive; G Family BMW - Development and implantation of software, using Siemens Simatic Manager 5.6, WinCC Flexible, CPU S7-300 and HMI Siemens MP277, for inclusion of the G01 family vehicle, in the assembly line at BMW and Benteler Brazil, in partnership with the C3 Automação e Tecnologia; Clutch Balancer - Software development and start-up of a clutch balancer at ZF Sachs Brazil, using CU320 Siemens with Starter, TIA Portal V13, Fanuc robot, CPU S7-300 and HMI Siemens MP277; Ford Transmission MX65 - Commissioning and start-up of transmission line with robotic cells, for ThyssenKrupp System Engineering France at Ford Taubate Brazil, using Simatic Manager 5.5 standard Fast software, CPU S7-300, HMI Siemens MP277 and SEW MoviDrive; Ford Engine Dragon - Commissioning and start-up of cylinder heads and engine assembly line with robotic cells, cold and leak test, for ThyssenKrupp System Engineering Germany and USA at Ford Brazil, using Simatic Manager 5.5 FAST standard software, ABB robots, CPU S7-300, HMI Siemens MP277, Sinumerik 840D SL and Atlas Copco nutrunner; MT5 and MT6 Transmission - Assembly of MT5 and MT6 engine transmission General Motors Brazil, with GM Global standard, HMI Siemens TP1200, Kistler electric press and Cleco nutrunner; Scania Engine Block - Robotized cell for pin pressing at Scania engine block Brazil, with ABB robot, CPU S7-300, HMI MP277 and Tox electric press; Scania Rear Axle - Start-up machining machine of the rear axle for Scania do Brasil, with Sinumerik 840D SL; Renault Engine BR10 - Assembly line of 03 cylinder engines for Renault, using Simatic Manager SCUBE standard software, with ABB and Kuka robots, CPU S7-300, HMI MP277 and Tox electric press; GM Engine Block - Comissioning and start-up of robotized cell for pressing pins and retainers at General Motors Brazil, with Fanuc robot, CPU S7-300, HMI MP277 and Kistler electric press; Volkswagen Engine EA211 - Active participation in the software development and final start-up of the engine assembly line, using VASS standard software, with Simatic Manager, WinCC Flexible, Starter, ABB robots, CPU S7-300, HMI MP277, Kistler electric press and Cleco nutrunner; Oil and Gas Project - Comissioning and start-up of boring machines, vertical turning and large machining centers, equipped with Sinumerik 840D SL, at FMC, Cameron and GE Vetco Brazil; Special Machine - Comissioning and start-up of piston machining center at ThyssenKrupp Mexico, with Sinumerik 840D PL; Mercedes Engine Block - Comissioning and start-up of block machining line for Mercedes Benz Brazil, with Sinumerik 840D PL; Oil and Gas Project - Comissioning and start-up of boring machines and vertical turning at Lufkin Argentina, with Sinumerik 840D PL; Oil and Gas Project - Start-up of boring machines and vertical turning at ThyssenKrupp group company (Gidding & Lewis - USA), where the machines were sent to Africa, with Sinumerik 840D PL; Peugeot Engine - Comissioning and start-up of machine machining line for blocks and heads for PSA engines (Peugeot / Citroen) Argentina, with Sinumerik 840D PL; Volvo Engine Block - Comissioning and start-up of block machining machine line for Volvo Brazil, with Sinumerik 840D PL; Renault Engine HR16 - Comissioning and start-up of block and cylinder head machining machine line for Renault Brazil, with Sinumerik 840D PL;

Responsible to elaborate daily, weekly and monthly activities plan to the controls team during the commissioning and start-up process; Responsible to create and prepare activitiesreports to the controls team; Responsible for the general coordination ofdifferent projects and for the controls team.

Experience in software development, using Siemens and Rockwell tools Simatic Manager, TIA Portal V11 to V16, Starter. WinCC Flexible, Studio 5000 and Factory Talk. Commissioning and start-up of machines, robotic cells and/or assembly lines.

PLC and HMI software development using Simatic Manager, WinCC flexible, Transline and TIA Portal by Siemens and Studio 5000 andFactory Talk View Studio by Rockwell; Integration between PLC with ABB, Comau,Fanuc and Kuka robots. Durr agv, cameras and scanners Cognex and Coherix, Atlas Copco and Cleco nutrunners, Drei bond rtv system, Kistler and Tox electric press, Nordson sealing, drives Siemens by Starter and SEW by Movitools, among others, using Profibus and/or Profinet network; Debug and integration PLC software withICT, FIS and MES customer systems; Commissioning and start-up SiemensSinumerik 840D PL and SL

Experience in software development, using Simatic Manager, TIA Portal V13 to V15 and WinCC Flexible. Commissioning and start-up of machines, robotic cells and/or assembly lines. Commissioning and start-up, suchs as: Automatic Palletizer - Commissioning and start-up of a Premier Tech automatic palletizer using Rockwell Studio 5000 and Factory Talk View Studio; Poka Yoke Drive Shaft - PLC and IHM software for datamatrix reader insertion, integration and communication between S7-300 CPUs via Profinet I/O using Simatic Manager 5.5, S7-300 CPUs, Cognex DM8600 and HMI TP177B; Improvement of the automatic welding cell cycles, interlocks with ABB robots and optimization of the recording process at Scania Brazil, using TIA Portal, robôs ABB, CPU S7-300 e IHM KTP900; Volkswagen Engine EA211 - Commissioning and start-up of the assembly line caps and seals, block ancillary, at Volkswagen Silao Mexico, using TIA Portal V15 standard Grob's software, Fanuc robots, CPU S7-1500, HMI Siemens TP1200, Drei Bond system, Kistler electric press and Bosch nutrunner; Ford Engine Godzilla - Commissioning and start-up of engine assembly line with robotic cells, cold and leak test, for Grob Systems USA at Ford Canada, using TIA Portal V14 standard Fast software, ABB robots, CPU S7-300, HMI Siemens TP1200 and Atlas Copco nutrunner; Tesla Paint Line - Support for manufacturing engineering from Tesla factory Fremont, CA. Study and reduction of cycle time of the Eisenmann painting line. Using Siemens Simatic Manager 5.6, SEW Movitools Motion Studio, CPU S7-300, HMI Siemens MP277 and SEW MoviDrive; G Family BMW - Development and implantation of software, using Siemens Simatic Manager 5.6, WinCC Flexible, CPU S7-300 and HMI Siemens MP277, for inclusion of the G01 family vehicle, in the assembly line at BMW and Benteler Brazil, in partnership with the C3 Automação e Tecnologia; Clutch Balancer - Software development and start-up of a clutch balancer at ZF Sachs Brazil, using CU320 Siemens with Starter, TIA Portal V13, Fanuc robot, CPU S7-300 and HMI Siemens MP277; Ford Engine Dragon - Commissioning and start-up of cylinder heads and engine assembly line with robotic cells, cold and leak test, for ThyssenKrupp System Engineering Germany and USA at Ford Brazil, using Simatic Manager 5.5 standard Fast software, ABB robots, CPU S7-300, HMI Siemens MP277, Sinumerik 840D SL and Atlas Copco nutrunner.

Assembly of MT5 and MT6 engine transmission General Motors Brazil, with CPU S7-300, HMI Siemens TP1200, Kistler electric press and Cleco nutrunner; Robotized cell for pin pressing at Scania engine block Brazil, with ABB robot, CPU S7-300, HMI MP277 and Tox electric press; Machining of the rear axle for Scania do Brasil, with Sinumerik 840D SL; Assembly line of 03 cylinder engines for Renault, using Simatic Manager standard Scube software, with ABB and Kuka robots, CPU S7-300, HMI MP277 and Tox electric press.

Robotized cell for pressing pins and retainers at General Motors Brazil, with Fanuc robot, CPU S7-300, HMI MP277 and Kistler electric press; Volkswagen Engine EA211 - Active participation in the software development and final start-up of the engine assembly line, using VASS standard software, with Simatic Manager, WinCC Flexible, Starter, ABB robots, CPU S7-300, HMI MP277, Kistler electric press and Cleco nutrunner.

Responsible for mapping and surveying customer needs, managing project budget and direct management of project implementation teams for the automation area. During this period I led the following: Automation system for automatic cells, for the manufacture of products applied in the pharmaceutical industry; Automation system for water collection in artesian wells, applied in the beverage industry; Automation system for robotic cell for insertion of vehicular panels, applied in the automotive industry; Automation system for stove assembly line, applied in the white line industry; Responsible for the start-up of the general system of coolant for line of machining of block of the engine Volkswagem Dalian China, using Simatic Manager 5.2, Starter and Transline HMI; General coordination of the technical assistance department.

Participation in the start-up of assembly and machining lines. During the year 2011 I did a recycling and upgrade at Gidding & Lewis USA (today Fives), in the assembly and start-up of boring machines, vertical turning and large machining centers, using Sinumerik 840D Power Line and Solution Line. Commissioning and start-up, suchs as: Fiat E-Torq Engine - Block machining line for Fiat Brazil engines, with Sinumerik 840D PL; Carbon composite machine along with the Cincinnati Machines team for IPT Brazil; Boring machines, vertical turning and large machining centers, equipped with Sinumerik 840D SL, at FMC, Cameron and GE Vetco Brazil.

Experience in software development, commissioning and start-up in machining centers, with 840D PL system. Commissioning and start-up, suchs as: Piston machining center at ThyssenKrupp Mexico, with Sinumerik 840D PL; Block machining line for Mercedes Benz Brazil, with Sinumerik 840D PL; Boring machines and vertical turning at Lufkin Argentina, with Sinumerik 840D PL; Boring machines and vertical turning at ThyssenKrupp group company (Gidding & Lewis - USA), where the machines were sent to Africa, with Sinumerik 840D PL; Machining line for blocks and heads for PSA engines (Peugeot / Citroen) Argentina, with Sinumerik 840D PL. During 2005 I was trained at Gidding & Lewis USA, ThyssenKrupp Group, where I specialized in commissioning and start-up in boring machines, vertical turning and large machining centers. In 2006 I participated effectively in the start-up and coordination of the machining line of PSA engines (Peugeot / Citroen at Jeppener Argentina.

Experience in software development, commissioning and start-up in machining centers, with 840D PL system. Commissioning and start-up, suchs as: Block machining line for Volvo Brazil, with Sinumerik 840D PL; Block and cylinder head machining line for Renault Brazil, with Sinumerik 840D PL.

Experience in customer service, acting in the correction of problems in which automation by PLC's were applied. Member of the commissioning and start-up team. Commissioning and start-up, suchs as: RK Laminator Mannesmann Brazil; Antarctica Brewery; Emurb São Paulo (Tunnels Maria Maluf and JK); São Paulo Subway (Ventilation and Exhaust System); Government of the São Paulo State (intelligent traffic lights); Technical assistance in general.