What is a Robot Programmer?

A Robot Programmer creates, tests, and optimizes programs for industrial robots used in manufacturing. They work with brands like FANUC, ABB, KUKA, and Yaskawa to program welding, material handling, painting, and assembly operations.

What robot brands are most common in manufacturing?

FANUC is the most widely used in North America, followed by ABB, KUKA, Yaskawa/Motoman, and Universal Robots (cobots). FANUC dominates automotive and general manufacturing, while ABB is strong in material handling and welding.

What certifications do Robot Programmers need?

Top certifications include FANUC Certified Robot Operator/Programmer, ABB Certified Robot Programmer, KUKA Programming Certification, and RIA Safety Training. Most manufacturers offer tiered certification programs from basic to advanced levels.

Dean is a Robot Programmer on Automate America, the global professional marketplace for skilled talent across industrial, commercial, and residential work.

What does Dean specialize in?

Dean works with ABB, Fanuc and KUKA as a Robot Programmer on Automate America, the global professional marketplace for skilled talent across industrial, commercial, and residential work. Dean's skilled trades: Welding.

How do I connect with or hire Dean?

Create a free profile on Automate America and send a connection or contract request from this profile. Dean can then respond and coordinate the work directly through the platform.

Dean — Robot Programmer

Dean, Robot Programmer in Willis, VA, works with ABB, Fanuc, KUKA and Welding.

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Dean

Contractor #14447

Primary Occupation

Robot Programmer

Willis, VA

years of experience

#14447

Industries Served

Automotive

Languages

English

Conversational

Work History on Automate America

8yrsOn Platform

Documents on File

Resume

Programming Skills 3

ABB

Arc welding, S4C+, IRC 5, Spot Welding, material handling.

23 yrs★★★★☆

Fanuc

Handling Tool, R-30iA, SpotTool, Arc Tool

3 yrs★★★☆☆

Certificates of training for Fanuc R-30ia Spot Tool

KUKA

KRC4

1 yr★★★☆☆

Spot Welding, Material Handling, Tool Change, Riveting

Tenure

platinum

Profile

bronze

About Me

Offering 23+ years of extensive Robotic IT experience which will assist company operations in improving run time efficiency and production during startups, renovations and installations. Skills acquired during this time include writing of robot programs, improving cycle time, new installations, and providing education regarding the function of robot cell(s). Extensive experience with ABB S3, S4, S4C, IRC5 additional experience with Fanuc, ABB and Fanuc Mig Welding and Kuka, including KRC4. This includes 6 months intense training and submersion in Sweden heavy truck automation and numerous return trips to Sweden to be updated on innovations being introduced in the production of the vehicle; as well as recent certification in Fanuc R-30ia Spot Tool and Kuka KRC4 which is being utilized currently in a BMW North America expansion project.

Skilled Trades 1

Welding

★★★★★

Short Arc (Mig/Mag) and Resistance Welding

Software Competencies 1

Windows

Professional Competencies 5

Controls Design

★★★☆☆

Control systems basics - Allen Bradley PLC

Customer Service

★★★★★

Expansion Team for New Robot Line at Volvo Truck North America Dublin, Virginia After initial automation start up a limited team was chosen 5 years later to begin the expansion phase with the addition of 35 robots (ABB S4C) bringing the total to 70+ robots within the production line.

Hydraulics

★★★☆☆

Pneumatic and Hydraulic basics

Leadership

★★★★★

Start Up Team for Automated Production Line of Volvo Trucks North America Dublin, Virginia. This included initial training in Sweden, training of local personnel in robot functions, liaison with various nationality programmers during robot installation and start up. Initial robots (ABB S3) included pneumatic spot welding guns, material handling, (ABB S4) robot mig welder.

Robotics

★★★★★

Installation and Expansion projects at Volvo Heavy Trucks, Ford Motor Company, BMW America, EverWorks Inc., Massiv Automated Systems, Futuris/Tesla, Kuka and multiple locations with Tennessee Rand which included duties but not limited to: integration of ABB robots for Metal Finish work cells, Atlas Copco tooling, INOS vision, Safe Move, IRC5 and programming with Spot Weld servo guns in accordance with company standards. Assistance in education of permanent personnel in maintenance and troubleshooting of line issues with continuing education of personnel in reduction of downtime and efficiency of production.

Applications 7

HMI

★★★☆☆

Troubleshoot with HMI for sensors, clamps, fixture location and parts present

Material Handling

★★★★★

Mig Welding

★★★★★

Short arc welding (MIG MAG) quality requirements, protection and safety Resistance welding and quality control.

Resistance Welding

★★★★★

Servo Drives

★★★★☆

Robot programming 6th & 7th axis including but not limited to Track Motion and Servo gun, Fixture Control etc.

spot weld

★★★★★

Short arc welding (MIG MAG) quality requirements, protection and safety Resistance welding and quality control. Recent certification in Fanuc R-30ia Spot Tool.

Work Cells

★★★★★

Integration of ABB robots for Metal Finish work cells, Atlas Copco tooling, INOS vision, Safe Move, IRC5 and programming with Spot Weld servo guns in accordance with company standards.

Tools, Machines & Equipment 9

ComputerDrillDigital MultimeterBasic Hand ToolsgrindersJigCalipersHoistsaws

Service Radius & Travel

International

Work Preferences

✓Willing to Travel 60+ Miles

✓Emergency Contracts

✓Work Nights & Afternoons

✓Work Saturdays

✓Work Sundays

✓Valid Passport

Eligibility

✓US citizen

Work Experience2

Robot Programmer

Industrial Robot Programming Service Inc.

Jan 2009 – Present

Programming robot paths Configuring robot IO Create program calls Set up structure for robot programs according to company standards Provide robotic support and training as required Anticipate and solve robotic problems (troubleshoot) Off line robot programming Use of Robot Studio and Text Editor Additional assignments as needed or required in accordance and related to programming needs of the company

Automation Technician

Volvo Trucks

May 1978 – Jan 2009

Key Assembly Welder 1978-1994 Reading mechanical drawings Measuring for lay out work Welding steel and aluminum Backup truck assembly during high peak production Operation of overhead crane Principal Operator 1994-2000 Responsible for all the operations of automated equipment. Make modifications to robot programs to improve runtime. Work with contractors while new automation and robot equipment was being installed. Writing work instructions for production operators in the ISO 9001 format. Random check parts for weld quality and overall appearance. Training operators to assemble parts correctly with quality and safety in mind. Automation Technician 2000-2009 Responsible for all operational aspects of automated equipment to ensure 100% runtime. Maintain robot programming (i.e. weekly backup of programs, modify robot program paths, improve cycle time, write new programs for process improvements or new installations. Monitor weld parameters to ensure quality Monitor and advise maintenance and engineering as to required equipment repairs.

What is a Robot Programmer?: A Robot Programmer creates, tests, and optimizes programs for industrial robots used in manufacturing. They work with brands like FANUC, ABB, KUKA, and Yaskawa to program welding, material handling, painting, and assembly operations.
What robot brands are most common in manufacturing?: FANUC is the most widely used in North America, followed by ABB, KUKA, Yaskawa/Motoman, and Universal Robots (cobots). FANUC dominates automotive and general manufacturing, while ABB is strong in material handling and welding.
What certifications do Robot Programmers need?: Top certifications include FANUC Certified Robot Operator/Programmer, ABB Certified Robot Programmer, KUKA Programming Certification, and RIA Safety Training. Most manufacturers offer tiered certification programs from basic to advanced levels.
What does Dean do?: Dean is a Robot Programmer on Automate America, the global professional marketplace for skilled talent across industrial, commercial, and residential work.
Where is Dean located?: Dean is based in Willis, VA.
What does Dean specialize in?: Dean works with ABB, Fanuc and KUKA as a Robot Programmer on Automate America, the global professional marketplace for skilled talent across industrial, commercial, and residential work. Dean's skilled trades: Welding.
How do I connect with or hire Dean?: Create a free profile on Automate America and send a connection or contract request from this profile. Dean can then respond and coordinate the work directly through the platform.

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