Leo — Automation, Vision & Robotics Engineer

Authorized FANUC Integrator in the past.

ViDi and Neural Network Programmer.

Setup, Configuration and Integration of Ignition Gateway. SCADA, Thin Client, Database, User, Roles and Alarming.

CODESYS Proficient. SERCOS Network. IndraWorks and IndraDrive. Spot Welding Setup.

Safety, Sercos Drive, IndraWorks.

WorkVisual Configuration.

Corrective, Preventive and Predictive.

Development of automated solutions for repetitive and recurring tasks in business activities, specially manufacturing of products and related components using latest technologies. Customer's main point of contact, demonstrating ROIs, challenges and owning the roadmap from design to delivery in many business cases. Identify, quote and justify the use of Automation in different processes through technical studies and evaluations of processes, methods and habits already in place. Subject Matter Expert in Automation, Vision, Robotics, IIoT and Integrated Systems, sketching, designing, implementing and maintaining Machinery, Information Technology, Operational Technology, Digital Infrastructure, Manufacturing, Logistics and Business Development.

Manage engineering team activities, workload, and individual goals for respective projects, supporting technically and emotionally each team player with their challenges and tasks. Develop, coordinate, implement, and evaluate system integrations and robotic applications for aluminum manufacturing, aligned with process departments, including foundry, finishing and machine shop. Support and maintain robots and machines in production, helping Maintenance with specific tasks. Prepare and manage budgets, reporting ROIs, benefits, challenges, and changes in each project.

Program and maintain flexible manufacturing systems with data collection and traceability of parts, tests, processes, configurations, users and other manufacturing events during production, using barcode scanners, vision inspections, badges, RFID tags, printers and databases; Create visual analytical reports using data collected from processes and machines to identify process improvements; Support and maintain automated equipment for production of automotive parts such as headliners, suspensions, corners and coil-over-shocks; Develop and implement production processes to reduce downtime or scrap

Development of software for Assembly Lines, Rail Guided Vehicles, Automatic Guided Vehicles, Alignment Systems, Traffic Controllers, Conveyors, Hoists and Torque Tools totally integrated with Plant Interface Software and Information Technology Management Systems; Start-up, follow-up and training on-site with customers; Programming and debugging Rockwell/Siemens platforms, Emerson Servo Drives with Data Analysis Systems.

Development of electrical cabinets and hardware design for Assembly Lines, Toolings, Conveyors and Transfer Systems; Programming and debugging Allen-Bradley PLCs and HMIs with safety processors, safety EtherNet fully integrated with FANUC DCS; Setup of safety devices and network devices.

Programming and Setup of KUKA Robots on KRC2 and KRC4 Controllers and Motoman Robots on DX100 and DX200 Controllers for Handling and Arc Welding systems; Programming and setup of Allen-Bradley PLCs, HMIs and Supervisors; Setup of weld parameters and quality inspection of seams.

Programming and Setup of Fanuc Robots on R-J3, R-30iA and R-30iB Controllers; Setup of Vision (iR-Vision) and Laser Systems; Development of off-Line and on-Line program on Fanuc ROBOGUIDE; Commissioning, installation and maintenance of systems at the customers; Setup of weld parameters on Lincoln and Fronius welding machines.

Programming and setup of Fanuc Robots on R-J3, R-30iA and R-30iB Controllers; ABB Robots on S4C+ and IRC5 Controllers; KUKA Robots on KRC2 and KRC4 Controllers and Motoman Robots on DX100, DX200 and NX100 Controllers for Handling, Palletizing, Spot Welding and Arc Welding at the customers; Development of Vision Application using iR-Vision and Cognex Cameras in Robotic Systems;

Programming and setup of Fanuc Robots on R-J3, R-30iA and R-30iB controllers; Programming and setup of Allen-Bradley PLCs, HMIs and Supervisors; Setup of vision (iR-Vision) and laser systems; Development of offLine and on-Line program on Fanuc ROBOGUIDE; Commissioning, installation and maintenance of systems at the customers; Setup of weld parameters for heavy welding.

Maintenance and programming of Comau Robots on C4G and C5G controllers at FIAT assembly line; Setup of DeviceNet and DH+ networks; Programming of Allen-Bradley PLCs and Siemens CNCs and PLCs.

FANUC Authorized System Integrator headquartered in São Paulo, Brazil, with international presence, operating mainly in Robotics and Automation areas, developing new products and solutions for business use in Pharmaceutical, Consumer Goods and Automotive industries. Develop, coordinate, implement, and evaluate a broad range of system integrations and robotic applications, aligned with Software, Electrical, Mechanical and Technology departments, accomplishing over 100 projects, using its own systems, controls, standards, and procedures. Create and implement the company's vision and mission, leading the development of the company's short- and long-term strategy, providing general oversight of all activities. Manage day-to-day operations with 40+ employees, and assure a smoothly functioning, efficient organization. Prepare and coordinate project budgets and profits, along with members of Sales, Purchasing, Human Resources and Accounting/Financial departments. Participate with other members in customer meetings, supplier relationships and industry events.

Development and project management of Robotic Cells, Toolings and Special Machines, from development of proposals up to field mounts; Programming and setup of PLCs, HMIs and Supervisors from Siemens, AllenBradley, Omron and Unitronics; Setup of PROFIBUS, PROFINET, DeviceNet and EtherNet networks; Programming and setup of ABB Robots on S4C+ and IRC5 controllers and Motoman Robots on DX100 and NX100 controllers for Handling, Arc Welding, Spot Welding and Stud Welding; Development of mechanical and electrical concepts and design on SolidWorks, CATIA, AutoCAD and ePlan; Development of Topologies, Hydraulic and Pneumatic Fluids following customer standards and applicable technical standards.

Planning and project development for industrial automation using various types and models of PLCs, HMIs and servo controllers (specially Omron, being an representative thereof), Field Service, running corrective and preventive maintenance, Start-up and deployment of projects in customers; Development of projects in accordance with the NR-12 – ANSI/RIA and performing adaptions for machines.

Planning, development and management of projects in Technical Education, Instrumentation and Automation areas with Robots, AC and DC Machines; Product Development; Minister trainings in Colleges, University and Technical Schools for Teachers and Students.