Gregory — Controls Engineer
Gregory
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Work History on Automate America
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Achievements
2
Tenure

Skills
Programming Skills (5)
About Me
With 25+ years in the technical industry I have had the opportunity to be involved with a wide variety of different applications of a very complex nature. I have become very proficient in PLC Programming, servo systems, and robotics AC/DC drives and motors.
Skilled Trades (7)
Responsible for all aspects of installation, repair, and support of a variety of automated systems.
Performed limited electrical, pneumatic and mechanical changes to equipment. Troubleshooting all electrical related applications.
Program and troubleshoot PLC, CNC, servo, robot, vision systems and other automation controls. Maintain, troubleshoot, and repair LGV. Uses S7, RSLogix, and CONTROLOGIX 5000 for troubleshooting. Troubleshooting with Delta-V
Familiarity with industrial networks (example: Modbus TCP, Profibus, Profinet, Interbus, ASi, and Ethernet IP)
Maintained and calibrated all plants instrumentation utilizing HART 375 & 475 communicable devices. Instrumental in the day to day operation of several continuous feed tube mills. Calibrate and verify the functionality of instruments.
Responsible for the day to day maintenance of automated transmission assembly equipment Provide touch up maintenance and integration for MOTOMAN AND DENSO robots. Responsible for maintenance of the Skill Trades UAW workers at FORD, Chicago Assembly Plant. Oversaw proper maintenance was performed in the Final Production Area which was over 1,000,000 square feet. Improved the efficiency of the Tire Dept. to 87% uptime from 63% with improved maintenance and logic changes.
Software Competencies (14)
Professional Competencies (10)
Participate in equipment specification, drawing approvals, electrical build reviews, runoffs and on-floor machine commissioning
Design and program automation and controls systems involving PLCs. Creates and read logic and flow diagrams for program design.
Review initial electrical schematics and update electrical schematics for as-built changes using AutoCAD Electrical.
Commissions industrial fieldbus networks: Profibus, Profinet, EthernetIP.
Familiarity with industrial networks (example: Modbus TCP, Profibus, Profinet, Interbus, ASi, and Ethernet IP)
Familiar with operation and installation of various end devices, both electronic and pneumatic. Responsible for all aspects of installation, repair, and support of a variety of automated systems. Installed U45 and U70 type printing presses.
Responsible for the day to day maintenance of automated transmission assembly equipment Provide touch up maintenance and integration for MOTOMAN AND DENSO robots. Responsible for maintenance of the Skill Trades UAW workers at FORD, Chicago Assembly Plant. Oversaw proper maintenance was performed in the Final Production Area which was over 1,000,000 square feet. Improved the efficiency of the Tire Dept. to 87% uptime from 63% with improved maintenance and logic changes.
Strong problem solving skills, including 8Ds, FMEAs, and DMAICs
Programming of multi-axis robotic systems from Kuka, Fanuc and ABB.
Program and troubleshoot PLC, CNC, servo, robot, vision systems and other automation controls. Maintain, troubleshoot, and repair LGV. Uses S7, RSLogix, and CONTROLOGIX 5000 for troubleshooting. Troubleshooting with Delta-V
Applications (14)
Responsible for the day to day maintenance of automated transmission assembly equipment. Responsible for maintenance of the Skill Trades UAW workers at FORD, Chicago
Participate in equipment specification, drawing approvals, electrical build reviews, runoffs and on-floor machine commissioning
Staging, FAT, SAT, I/O verification, Hardware and software configuration, Network Set-up, Remote I/O communication Set-up, Panel Build Verification
Set up handshaking type communications with FOXBOROUGH DCS.
Design and program automation and controls systems involving PLCs. Creates and read logic and flow diagrams for program design.
HMI software includes WinCC flex, PanelBuilder, RSView / RSView 32
Familiarity with industrial networks (example: Modbus TCP, Profibus, Profinet, Interbus, ASi, and Ethernet IP)
Integrate error proofing devices into automation as required. Provide touch up maintenance and integration for MOTOMAN AND DENSO robots.
Interfaced robots for material handling and palletizing. (FANUC, ABB).
Programming of multi-axis robotic systems from Kuka, Fanuc and ABB. Modifies and Manipulate 7 FANUC robot cells using M-900i robots and teach pendants. Carried out changing of servo motors and reducers on robot. Interfaced robots for material handling and palletizing. (FANUC, ABB)
Used UNICO SERVO DRIVES
Responsible for the day to day maintenance of automated transmission assembly equipment.
Program and troubleshoot PLC, CNC, servo, robot, vision systems and other automation controls. Maintain, troubleshoot, and repair LGV. Uses S7, RSLogix, and CONTROLOGIX 5000 for troubleshooting. Troubleshooting with Delta-V
Programming and debug Cognex vision systems
Customer Reviews(1)
Greg completed the work as necessary.
Work Experience(19)
GCFibers PROCESS CONTROLS ENGINEER JUN 2025 - PRESENT " Troubleshoot, repair AC and DC drive systems as well as stand-a-lone process drives of various manufactures " Troubleshoot, configure, maintain DCS systems such as DELTAV, HONEYWELL, AND ALLEN-BRADLEY. " Installation, calibration, troubleshooting various manufactures of analog and SMART instruments and analytical equipment " Install, troubleshoot, maintain motor controls including electronic motor protection relays, sizing overloads, and starter maintenance of various manufactures. " Install, troubleshoot, maintain various electrical components such as mechanical limit, proximity, photo electric, speed and reflective switches. " Program, troubleshoot and maintain PLC systems including associated communication such as DH+, Modbus, Ethernet. " Read, interpret and redline wiring diagrams, electrical schematics, P&ID's and loop sheets " Understand and follow 70E regulations involving Arc Flash and Shock hazards. " Communicate with operators while troubleshooting electrical and instrument controls " Coordinate repairs and preventive maintenance on routine and extended annual outages
SWISSLOG FIELD SERVICE ENGINEER MAY 2025 - MARCH 2026 " Knowledgeable in Siemens Step 7 Classic and TIA Portal with familiarity of their programming languages (Ladder, statement list, and function block diagram) " Ability to multi-task and work independently " Highly proactive and self-motivated " Industrial experience with sound knowledge of electro-mechanical or automation systems " Application knowledge of warehouse distribution systems (pallet or tote conveyor, storage and retrieval machines, monorail systems,) " Experience with AC Variable Frequency Drives and low voltage controls systems " Experience programming Variable Frequency Drives from scratch " Knowledge of controls programming languages like: Ladder, Statement List, Function Block Diagram, or Structured Text, and GRAPH
Commissioning Distribution Centers and providing run support (AMAZON, UPS, FEDEX) Experience with Fiber/Cat 5 communications, Nord, SEW, Siemens or Allen Bradley VFDs, Profibus communications, ASi Networks, Controlnet, and TCP/IP, Ignition, WinCC, WinCC flex. Experienced programming Siemens and Allen Bradley Programmable Logic Controllers and formalized PLC training. Experienced in operating and maintaining material handling systems or similar automated systems that contain conveyors, sorting systems, singulators or robotics. Knowledge and experience reading Motor Control Panel Prints as well as working with Motor Control Panels. Knowledge of 24-volt DC, 120-volt AC and 480-volt AC circuits. Result driven attitude from a realistic perspective. Ability to judge results and the consequences and take actions accordingly. Strong team mentality and acceptance of responsibility for project completion Excellent interpersonal, verbal, and written skills Self-motivated with proven ability in problem solving skills under stressful conditions Ability to work well with team members Interpret and knowing of procedures and regulations Execute independently the job within the project team (not always routine) Travels domestically 80% of the time (some international).
Provides commissioning support for new projects. Support control system troubleshooting and upset investigations. Identifies, executes, and supports improvement projects related to the DCS & SIS systems. Responsible for the long-term planning and support of the control systems under their care with respect to programming, preventive maintenance, and migration. Implements changes to the control logic, HMI, database, documentation of these changes. Aligns with local I&E technicians, providing support and be involved with instrument related troubleshooting. Contribute to the improvement and optimization of existing assets, addressing instrumentation and automation system obsolescence issues. Meet organizational goals for safety. Drives improvements in plant reliability, cyber security, cost reduction initiatives.
Maintain daily plant operations Troubleshoot electrical, mechanical, and software related issues throughout the plant. Monitor, modify, and maintains automation using the GCCS standard. Recommends and carries out process improvement. Find root causes for many of the nuisance and problem areas Utilizing HMI and SCADA Ignition, WinCC, WinCC flex
Fault find and commission paper mill machinery using PCS7 Has learned the latest industrial solutions and new product developments within Siemens Energy Proficient in planning workload and specific tasks and be able to achieve completion dates. Interface directly to customers to answer questions and resolve issues. Able to understand project-specific documentation (system and functional descriptions, test and commissioning procedures, etc.). Diagnose customized drivetrain solutions. Collaborate with designers to test, commission, troubleshoot, and/or update integrated system drawings.
Program and troubleshoot PLC, CNC, servo, robot, vision systems and other automation controls Participate in equipment specification, drawing approvals, electrical build reviews, runoffs and on-floor machine commissioning Integrate error proofing devices into automation as required Backup updated automation programs to PDS Familiarity with industrial networks (example: Modbus TCP, Profibus, Profinet, Interbus, ASi, and Ethernet IP) Continuously evaluate equipment for improvement for quality and delivery Strong problem solving skills, including 8Ds, FMEAs, and DMAICs
Design and program automation and controls systems involving PLCs. Proven experience in PLC logic and programming with any of the following PLCs: Siemens S7, Siemens TIA Portal, Allen Bradley RSLogix500 and RSLogix5000. HMI software includes WinCC flex, PanelBuilder, RSView / RSView 32, etc. Create and read logic and flow diagrams for program design. Commissions industrial fieldbus networks: Profibus, Profinet, EthernetIP. Commissions 3rd party devices. Programming of multi-axis robotic systems from Kuka, Fanuc and ABB. Programming and debug Cognex vision systems Review initial electrical schematics and update electrical schematics for as-built changes using AutoCAD Electrical. Perform I/O Check for equipment.
Maintain, troubleshoot, and repair LGV. Uses S7, RSLogix, and CONTROLOGIX 5000 for troubleshooting, and modifying PLC code. Modifies and Manipulate 7 FANUC robot cells using M-900i robots and teach pendants. Verifies DO/DI from robot's controls and PLC controls to insure correct functionality or processes Carried out changing of servo motors and reducers on robot
Perform calibrations on a wide variety of instruments. Insure 96% uptime on all processes. Execute PMs in a timely manner. Tests for hazardous gases in confirmed space environments.
Responsible for the day to day maintenance of automated transmission assembly equipment. Troubleshooting PLC and all electrical related applications. Provide touch up maintenance and integration for MOTOMAN AND DENSO robots. Familiar with NEC 70E Arc Flash Hazards and required PPE
Responsible for for maintenance of the Skill Trades UAW workers at FORD, Chicago Assembly Plant. Oversaw proper maintenance was performed in the Final Production Area which was over 1,000,000 square feet. Improved the efficiency of the Tire Dept. to 87% uptime from 63% with improved maintenance and logic changes. Modified and troubleshot Allen-Bradley PLC's (PLC5, SLC500, CONTROLOGIX5000).
Familiar with operation and installation of various end devices, both electronic and pneumatic. Maintained and calibrated all plants instrumentation utilizing HART 375 & 475 communicable devices. Modifies and Manipulate 7 FANUC robot cells using M-2000i robots and teach pendants. Verifies DO/DI from robot's controls and PLC controls to insure correct functionality or processes. Carried out changing of servo motors and reducers on robot. Troubleshooting with Delta-V Very familiar with Rosemont, Honeywell, and AS-I remote I/O DEVICES Modify, write, and troubleshoot a wide array of PLC'S. (Logix5000, Slc500, Plc 5, Siemens,)
Instrumental in the day to day operation of several continuous feed tube mills. Responsible for all aspects of installation, repair, and support of a variety of automated systems. Interfaced robots for material handling and palletizing. (FANUC, ABB).
Calibrate and verify the functionality of all instruments of the facility. Make necessary changes to the control logic of slc 500 and plc 500 type Allen-Bradley processors. Set up handshaking type communications with FOXBOROUGH DCS.
Installed U45 and U70 type printing presses. Troubleshot the electrical system, included PLC programming.
Used UNICO SERVO DRIVES. ALLEN - BRADLEY PLC 5'S provided the control for all "A" press systems
Repaired and maintained automated conveyor systems. Used a variety of different plc's. (ALLEN - BRADLEY, OMRON, MITSUBISHI, G. E.) Interfaced robots for material handling and palletizing. (FANUC, ABB)
Education / Training / Certificates(2)
Frequently Asked Questions
- What does a Controls Engineer do?
- A Controls Engineer designs, programs, and maintains automated control systems including PLCs, HMIs, SCADA systems, and industrial robots. They work in manufacturing, automotive, and process industries to optimize production and ensure system reliability.
- What certifications do Controls Engineers need?
- Common certifications include Rockwell Automation Certified Professional, Siemens Certified Professional, FANUC Robot certifications, ABB Robot Programming certifications, and TIA Portal certifications. Industry experience is often valued as highly as certifications.
- How do I hire a Controls Engineer?
- On Automate America, you can search for Controls Engineers by skill, location, and availability. Post a contract with your requirements, review applicant profiles and certifications, then connect directly or use White Glove managed services.
- What does Gregory do?
- Gregory is a Controls Engineer on Automate America, the global professional marketplace for skilled talent across industrial, commercial, and residential work.
- Where is Gregory located?
- Gregory is based in Park Forest, Illinois.
- What does Gregory specialize in?
- Gregory works with Allen Bradley / Rockwell, Siemens, Cognex, Fanuc, Autodesk as a Controls Engineer on Automate America, the global professional marketplace for skilled talent across industrial, commercial, and residential work.
- Is Gregory available for work?
- Availability unknown. Gregory has not marked it recently.
- How do I connect with or hire Gregory?
- Create a free profile on Automate America and send a connection or contract request from this profile. Gregory can then respond and coordinate the work directly through the platform.


























