Michael — PLC Programmer

Cambridge, Canada and Spring Hill, TN ● Installed and integrated part monitoring cameras into the production line, enhancing quality control and reducing defects in the final product, resulting in increased overall production efficiency. ● Adjusted PLC logic in collaboration with Fanuc robots using Rockwell RSLogix 5000 and FactoryTalk Studio, achieving seamless automation and synchronization, which minimized downtime and improved output quality. ● Played a pivotal role in the GM-BAB project for electric vehicles, successfully executing CM and safety checklists, meeting the desired performance metrics quickly. ● Traveled to Canada to oversee and commission battery assembly machinery for ATS Corporation, ensuring adherence to GM specifications and achieving 100% Overall Equipment Effectiveness (OEE) upon completion. ● Held OEM accountable for delivering GM specifications, including managing change requests for software modifications, which ensured the machines met all operational and safety standards. ● Lead a team of 12 in organizing and planning after a change in project scope, successfully realigning focus and optimizing line efficiency, which allowed for successfully replicating a state-of-the-art production line across 12 lines. ● Exceeded production goals by driving output to 3,773 units in

Worked for MoveTec at GM in Spring Hill commissioning a new production line process; Commissioned a new production line including implementation of a FANUC robot with vision system to automate pick-and-place process previously performed manually; Integrated the FANUC robot with conveyors, developing and validating the communication interface, and implemented a manual backup operation mode; Participated in functional testing, logic fine-tuning, vision system validation and line start-up; Performed offline engineering for the Tesla battery project, developing the automation system from scratch; Utilized Siemens TIA Portal V18 alongside EPLAN for technical design adjustments and electrical integration; Applied CodeGen to generate PLC programs in compliance with Tesla automation standards; Developed and updated four PLCs, each controlling four internal stations, totaling approximately 16 FANUC robots; Integrated vision-guided robots, Atlas Copco torque tools and a Festo screw-driving system for precise assembly operations

Worked for KUKA at GM in Wentzville commissioning a new production line for GM's Michigan (KTP) plant to automate assembly of VAN doors; Monitored production for 15 days to guarantee quality and efficiency of the process; Led commissioning and full programming of Conveyor and VTU systems, overcoming challenges in data transfer and integration with the Flex Net system; Installed and integrated part monitoring cameras into the production line; Adjusted PLC logic in collaboration with Fanuc robots using Rockwell RS Logix 5000 and FactoryTalk Studio; Executed CM and safety checklists on the GM-BAB electric vehicle project; Traveled to Canada to oversee and commission battery assembly machinery for ATS Corporation to GM specifications, achieving 100% OEE; Held OEM accountable for GM specifications, including managing change requests for software modifications; Led a team of 12 after a change in project scope, replicating a production line across 12 lines; Drove output to 3,773 units in one day, surpassing target of 3,115 units per day

Anna, TX and Cleveland, OH ● Monitored production processes and conducted thorough problem analysis, commissioning non-functional HMIs and debugging system commands, restoring full operational capabilities, and enhancing equipment performance. ● Provided critical support in resolving operational problems and implemented process improvements, leading to better equipment efficiency and a noticeable improvement in final process time. ● Led the installation of part monitoring cameras, integrating visual feedback into the production process, which improved quality control and reduced defects in the final product. ● Adjusted PLC logic in coordination with Fanuc robots, ensuring precise synchronization and smooth automation, which increased overall production efficiency and reduced downtime. ● Utilized Rockwell RSLogix 5000 and FactoryTalk Studio to refine and optimize control systems, enhancing process reliability and meeting stringent production standards.

Austin, TX ● Successfully commissioned new production lines by leading on-site adjustments and debugging PLC systems, ensuring seamless integration and optimized performance in line with project requirements. ● Configured Human-Machine Interface (HMI) systems according to customer specifications, enhancing user interaction and operational control, which resulted in improved efficiency and client satisfaction. ● Implemented comprehensive safety adjustments, rigorously testing and validating systems to ensure compliance with safety standards, including securely closing the system password, achieving final client approval, and operational integrity. ● Coordinated and fine-tuned the integration between robotic systems and PLCs, ensuring precise synchronization and smooth operation, which minimized production errors and enhanced automation reliability. ● Led the project from inception through final commissioning, overcoming site-specific challenges and making necessary adjustments that optimized system performance and met all client requirements. ● Streamlined the commissioning process by implementing strategic on-site modifications and ensuring that all safety protocols were adhered to, resulting in a smooth handover and project closure.

Monitored production processes and conducted problem analysis, commissioning non-functional HMIs and debugging system commands; Resolved operational problems and implemented process improvements; Led installation of part monitoring cameras integrating visual feedback into the production process; Adjusted PLC logic in coordination with Fanuc robots; Utilized Rockwell RS Logix 5000 and FactoryTalk Studio to refine and optimize control systems

Commissioned new production lines, leading on-site adjustments and debugging PLC systems; Configured HMI systems according to customer specifications; Implemented safety adjustments, testing and validating systems for compliance with safety standards; Coordinated and fine-tuned integration between robotic systems and PLCs; Led the project from inception through final commissioning and handover

Charlotte, NC ● Led the successful commissioning of an older machine, meticulously debugging the logic and optimizing it for a new installation location, ensuring seamless integration with the production environment and enhancing operational efficiency. ● Collaborated closely with production teams to identify and adjust the need for new parts, implementing tailored modifications to the machine that aligned with specific production requirements and improved overall performance. ● Streamlined the machine's operating time by carefully analyzing and adjusting its parameters, resulting in enhanced productivity and reduced downtime during production cycles. ● Provided ongoing support and follow-up during production, ensuring that the machine operated smoothly post-commissioning and that any necessary adjustments were promptly addressed, leading to a 12% increase in operational efficiency.

Sao Paulo, Brazil ● Spearheaded the successful insertion and commissioning of Simatic Manager PCS7, WinCC, and PDM systems, optimizing control processes and ensuring seamless integration with existing infrastructure, significantly improving operational efficiency. ● Implemented comprehensive hardware configuration and OPC insertion and commissioning, establishing secure and stable OPC communication within the factory, which enabled seamless data exchange with OPC UA software and enhanced system interoperability. ● Developed the OPC communication project from scratch, including creating virtual machines within a Hyper-V system and implementing necessary security protocols, ensuring a safe and stable environment for factory operations. ● Led a project that reduced energy consumption by 30% by developing innovative programming logic for tank farm agitators, optimizing operational cycles, and maintaining product quality while significantly lowering energy costs. ● Conducted thorough failure and risk analysis on control systems, identifying potential issues and implementing proactive measures to mitigate risks, which enhanced system reliability and reduced downtime. ● Optimized control systems by configuring programmable logic controllers, frequency inverters, Simocode, and soft starters, ensuring precise control and enhancing the overall performance of automated processes. Michael do ∙ ∙ Spring Hill, TN ∙ LinkedIn URL 3 ● Developed and commissioned pneumatic valve systems with on/off capabilities and positioners, improving process accuracy and reliability and contributing to smoother and more efficient operations. ● Configured and integrated advanced level transmitters, Coriolis and electromagnetic flow meters, and flow switches, ensuring accurate measurement and control of fluid dynamics, enhancing system precision and operational stability. ● Established and maintained robust fieldbus, Profibus, ASI, and PA network systems, ensuring seamless communication across various control systems and enhancing network reliability. ● Engineered and deployed the Pepperl+Fuchs branch system, optimizing sensor communication and control within the plant, leading to improved system responsiveness and reduced maintenance requirements. ● Championed a high-impact performance project that earned recognition as the 2018 Project of the Year, driving significant improvements in plant performance and achieving substantial cost savings in the final product value. ● Utilized TIA Portal 14, 16, and Step 7 for advanced programming and system integration, enhancing the efficiency and functionality of automation processes and ensuring compliance with industry standards and best practices.

Led insertion and commissioning of Simatic Manager PCS7, WinCC and PDM systems; Implemented hardware configuration and OPC insertion and commissioning, enabling data exchange with OPC UA software; Developed the OPC communication project from scratch, including creating virtual machines within Hyper-V and implementing security protocols; Reduced energy consumption by 30% by developing programming logic for tank farm agitators; Conducted failure and risk analysis on control systems; Configured programmable logic controllers, frequency inverters, Simocode and soft starters; Developed and commissioned pneumatic valve systems with on/off capabilities and positioners; Configured and integrated level transmitters, Coriolis and electromagnetic flow meters, and flow switches; Established and maintained fieldbus, Profibus, ASI and PA network systems; Engineered and deployed the Pepperl+Fuchs branch system; Led a performance project recognized as the 2018 Project of the Year; Utilized TIA Portal 14, 16 and Step 7 for programming and system integration

Sao Paulo, Brazil ● Successfully planned and executed work orders, prioritizing tasks and coordinating resources to ensure timely maintenance and installation of frequency inverters, resulting in a 17% reduction in downtime. ● Configured and optimized PLC systems, including Rockwell and Step7, enhancing automation processes and ensuring seamless integration with fieldbus systems for improved operational efficiency. ● Led the start-up of a Classificada EX plant, applying advanced technical knowledge gained from specialized training with a team from Japan to meticulously calibrate inverters, sensors, and critical equipment, ensuring compliance with safety standards and operational readiness for complex projects. ● Streamlined the installation and maintenance of valves with positioners, optimizing control systems for accurate and reliable operation, contributing to a 5% increase in overall process efficiency. ● Implemented fieldbus system configurations, enabling Auto setup and equipment enablement, improving system reliability, and reducing manual intervention by 35%. ● Conducted thorough diagnostics and troubleshooting of complex electrical systems, identifying and resolving issues promptly, which minimized production interruptions and enhanced system uptime. ● Spearheaded technical adjustments to critical sensors and equipment, ensuring optimal performance and alignment with operational specifications, which enhanced system accuracy and reliability. ● Collaborated with cross-functional teams to ensure seamless integration and calibration of new technologies, driving plant productivity and operational stability improvements. ● Developed and maintained detailed technical documentation for all installations and maintenance activities, ensuring clear communication and continuity for future maintenance efforts.

Sao Paulo, Brazil ● Led the maintenance and installation of frequency inverters, ensuring optimal performance and reducing downtime by configuring Rockwell and Siemens PLCs, Yokogawa, and Smart Supervisors for seamless operations. ● Configured fieldbus systems, including equipment enabling and Auto setup, to streamline processes and enhance system reliability, improving overall plant efficiency. ● Executed precise calibration and maintenance of valves with positioners, optimizing control systems and ensuring accurate performance across all operations. ● Managed comprehensive air compressors and ammonia chillers maintenance, implementing proactive measures that extended equipment life and minimized operational disruptions. ● Spearheaded the startup of the Liofol chemical plant, meticulously overseeing the commissioning of actuator valves in the EX plant to ensure safety and compliance with industry standards. ● Implemented effective troubleshooting and problem-solving techniques during the installation and maintenance of complex systems, consistently resolving issues and minimizing impact on production schedules. ● Collaborated with cross-functional teams to ensure seamless integration of new systems and technologies, enhancing plant productivity and operational efficiency. ● Conducted rigorous testing and validation of installed equipment, ensuring all systems met performance criteria and complied with regulatory standards, reducing the risk of operational failures. ● Provided technical support and training to junior technicians, fostering a culture of continuous improvement and knowledge sharing within the maintenance team. ● Optimized using advanced diagnostic tools and software to monitor system performance, enabling proactive maintenance and reducing unplanned downtime by 7%.

Supported day-to-day production in the aluminum casting plant, casting and Semi-Permanent Mold areas; Responsible for Allen-Bradley ControlLogix and CompactLogix PLCs on die-cast and machining equipment, including Die Cast Lines 20, 21, 19 and 10, and heat-treat and deburr PLCs; Worked with Fanuc 35i-MB CNC controllers on premachining operations in the SGE premachining area; Troubleshot PLC logic, I/O and communication issues impacting throughput or causing line stops (e.g., FlexNet timeouts and part rejections at EOL stations); Coordinated fixes with maintenance, production and GPS/DLA teams and restored equipment to automatic operation following GPS and WSS safety and lockout procedures

Provided controls support across all body shop lines (Lowers, Uppers, Framing, Body Sides, Box and Closures/ZJ) during T1XX/T1XX-2 activities; Primary controls owner for the OTTO by Rockwell AMR system, managing OTTO 1500 and OTTO 600 fleets; Integrated AMRs with Allen-Bradley PLCs and conveyors, configured and troubleshot PLC-AMR interlocks at collaboration zones; Monitored missions and alarms through OTTO Fleet Manager and diagnostics tools, resolving blocked routes and communication issues; Worked with Body, GA and Material teams and ARC deployment to improve throughput and system reliability following GPS/WSS safety and lockout procedures