There's a persistent fantasy in the automation industry that one day you'll program PLCs from your couch in sweatpants. That day has not arrived. Most industrial automation work requires being physically present — you can't commission a robotic welding cell over Zoom.
But most is not all. Today, roughly 15-20% of automation contracts on Automate America have a remote or hybrid component. The rest require boots on the ground.
The Current Split in 2026
Fully on-site: 70% of contracts. Hybrid (remote + on-site phases): 15%. Fully remote: 10%. Travel (on-site at remote location): 63% of on-site contracts.
On-Site Contracts: The Traditional Model
An on-site contract's rate reflects physical presence, travel burden, availability expectations, and risk.
Advantages: A rate that reflects being on site. Travel compensation (per diem, housing) when the contract pays it. Hands-on equipment access. Stronger client relationships. Skill demonstration.
Disadvantages: Time away from home. Physical demands. Geographic limitations.
Remote Contracts: What Works
Tasks that work remotely: SCADA configuration (80-90% viable). HMI screen design (80-90%). PLC offline development (60-80%). Documentation (95-100%). Project management. Training.
Tasks requiring on-site: Commissioning and startup. Hardware installation. Troubleshooting physical systems. Safety system validation. FAT/SAT testing.
Comparing the Pay
Each contract posts its own rate, and a traveling contract adds what it pays for travel: a per diem, housing, mileage or travel time. Compare a remote and an on-site offer on everything the contract pays for the week, not on the hourly rate alone. Remote work saves the travel; on-site work usually carries the travel pay. Ask what the contract pays for travel days, mileage and lodging before you compare.
A traveling week can include base hours, overtime, per diem and housing; a remote week usually has the base hours alone. Add those up for each offer before you choose.
Travel Packages Decoded
Per diem: set by each contract, usually higher in major metros than in small or rural locations, and usually tax-free under an accountable plan.
Lodging: Company-provided, a housing stipend, or a hotel.
Rotation schedules: 5/2 (driveable), 4-week/1-week (flights), 10/4 (turnarounds), 2/1 (long-term remote).
Hybrid Contracts
Remote design phase (40-60% of hours): PLC development, HMI design, documentation. On-site commissioning (30-40%): I/O checkout, motor tuning, safety validation. Remote support (10-20%): Bug fixes, updates, training.
Choosing by Career Stage
Early Career (0-3 years): Go on-site. Build skills, network, reputation. Mid-Career (4-10 years): Start mixing. Remote design, travel for commissioning. Senior (10+ years): Choose deliberately. Premium on-site only, mostly remote, mentoring, or consulting.
Tax Implications
Per diem: tax-free under accountable plan. State taxes: multi-state nexus considerations. Home office: deductible for remote work. See our 1099 vs W-2 compliance guide for details.
