Sairam — Engineer

● Managed full project lifecycles, leading cross-functional teams to deliver complex generator projects on time and within budget, while upholding superior quality standards. ● Performed Spearheaded the design and development of advanced generator systems, significantly enhancing efficiency by 15% through the adept use of CAD software for precise engineering drawings and simulations. ● ASME GE Vernova Generators Product development calculations to size stator frame, armatures core, armatures winding, field rotors, inner/outer end shields, inner/outer frames /endcaps, base design, piping, and wiring systems conform to engineering design and customer specifications. ● Studying the project requirements and performing detail problem definition and project scoping – describing the technical aspects of the Generator Products and equipment's Generator industry, defining the deliverables by continuous discussions with the customer. ● Utilized Product Lifecycle Management (PLM) software to streamline design processes, facilitate effective team collaboration, and maintain meticulous documentation throughout project phases. ● Material selection for the parts and support, selection of appropriate standard items such as Stator Bars, O-rings, flanges, piping, fittings, seals and Armatures. ● Initiation, review and release of general arrangement, machining, fabrication, and assembly drawings for other departments and the customer. Capturing the functionality of all the mechanical system and studying the interaction between the components. ● Demonstrated a commitment to professional growth by regularly engaging in industry workshops, seminars, and training, focusing on the latest mechanical engineering technologies, project management strategies, and software tools. ● Ensured all engineering practices and generator systems complied with rigorous safety standards and environmental regulations, promoting a culture of safety and sustainability within the organization.

● Performed duties related to systems engineering for medical product development teams by focusing on research, design, integration, and evaluation of robotic platforms and sub-systems to validate technologies. ● Designed and implemented control systems for early prototype and proof of concept robotics by determining the precision & reliability in medical applications leading to a 15% cost reduction. ● Collaborated with 3+ teams like product management, engineering, etc. by driving architectural/design changes in mechanical/electrical systems to enhance the integration process & cut system complexity by 15%. ● Interfaced with vendors and collaborated with the Legal department to evaluate intellectual property by conducting patent research and performing compliance checks with FDA regulations.

● Designed work-holding, fixtures, and tooling with SolidWorks to automate the production of precision components leading to a 20% reduction in manual adjustments. ● Reviewed manufacturing plans consisting of process optimizations by creating efficient workflows and emphasizing the development of automation and control systems to increase the process speed by 10%. ● Utilized PLM systems like SAP, etc. to drive efficient collaboration and version controls in the design process by standardizing documentation workflows. ● Built mechanical components (stamping application machines) using SolidWorks in accordance with industry standards and ensure compliance with GD&T standards by using ISO 9001 quality management systems.

• Used CAD for HVAC component drawings and design analysis, improving durability with finite element analysis • Improved manufacturing efficiency by 10% through cycle time reduction and supply chain optimization • Worked with vendors to streamline raw material supply, achieving significant cost savings and improving procurement processes • Improved manufacturing processes and component performance through targeted efficiency measures • Streamlined operations to significantly boost production efficiency and operational effectiveness

• Streamlined operations to significantly boost production efficiency and operational effectiveness Jan 2020 - Jun 2021 • Worked on the progressive service of the maintenance department, car body, and painting workshop from Logistics to End-of line. • Created the task card, assigned it to the field supervisor, and checked the records to see if the warranty and service contract were covered. • Achieved goals, identified issues in each area, and kept up solid organizational habits to prioritize work swiftly under pressure with supervision and good customer service abilities.

• Designed and optimized suspension systems using SolidWorks and Creo, achieving a 12% weight reduction and a 15% increase in structural rigidity. • Utilized ANSYS for FEA to identify failure points, increasing load-bearing capacity by 10% and reducing warranty claims. • Vibration Analysis: Conducted noise, vibration, and harshness (NVH) analysis to improve component performance and durability. • Led testing and validation efforts to ensure compliance with automotive industry standards, enhancing manufacturability and cost-effectiveness.

• Designed and optimized suspension systems using SolidWorks and Creo, achieving a 12% weight reduction and a 15% increase in structural rigidity for high-performance automotive applications. • Performed finite element analysis (FEA) with ANSYS, identifying failure points, resulting in a 10% improvement in load-bearing capacity and a reduction in warranty claims. • Conducted vibration and failure analyses, minimizing noise, vibration, and harshness (NVH) while enhancing overall vehicle performance and reliability. • Led testing and validation efforts ensuring IATF 16949 compliance, improved manufacturability, and reduced assembly errors by 18% through cross-functional team collaboration and engineering documentation.