With almost two decades of experience in the field of mechatronics, robotics, and automation engineering, I am a Lead Solutions Architect at Mecha Solutions, a company that provides end-to-end solutions for industrial automation and robotics. My mission is to design, develop, and deliver innovative, reliable, and cost-effective solutions that meet the needs and expectations of our customers in various sectors, such as manufacturing, automotive, logistics, aerospace, and healthcare.
I have a strong background in software development, system integration, project management, and technical leadership, as well as in-depth knowledge and skills in emerging technologies, such as vision systems, industrial internet of things (IIoT), machine learning (ML), and artificial intelligence (AI). I am also an ISA-95 Enterprise-Control System Integrator, a Cloud Practitioner, and an IT/OT Engineer, which enable me to bridge the gap between information technology (IT) and operational technology (OT) in complex industrial environments. I am passionate about creating solutions that optimize performance, efficiency, quality, and safety, and that empower humans and machines to work together in harmony.
Automation does not need to be expensive. It needs to be done right!
TECHNICAL SKILLS SUMMARY
Manufacturing Processes: Arc Welding, Spot Welding, Stud Welding, Laser Welding, Palletizing, Packing, Machining, Fastening, Soldering, Stamping, Grinding.
Automotive Assembly Processes: Body-In-White, Chassis Marriage, Rear Suspension, Front Modules, Corner Modules, Coil Over Shock, PreAlignment.
Lean Manufacturing: 5S, Andon, Just-In-Time, Kanban, Kaizen, Overall Equipment Effectiveness, Poka-Yoke, Root Cause Analysis, Takt Time, Total Productive Maintenance, FMEA.
Norms, Standards and Guidelines: ANSI/RIA 15.06, NFPA 79, NEC, NEMA, UL-508A, ISO 9001, ISO 14001, OSHA CFR 29, NR-6, NR-10, NR-12, NR-17, NR-35, NBR-14009, IEC.
2D and 3D Mechanical Design: SolidWorks, CATIA, PTC Creo, AutoCAD, DraftSight, ZWCAD, Fusion 360.
Schematic and Circuit Design: AutoCAD, ePlan, SolidWorks Electrical, Proteus ISIS, Proteus ARES.
Process Simulation: ROBOGUIDE, RobotStudio, DELMIA, RoboDK, MotoSim EG.
Programming Languages: Assembly, BASIC, VisualBASIC, C, C++, C#, PHP, Python, HTML, CSS, SQL, STL, Ladder, FB, SFC, Rapid, KAREL, INFORM, RAPID, KRL.
Programable Logic Controllers: (PLC) Siemens (LOGO!, SIMATIC S5, SIMATIC S7), AllenBradley/Rockwell (PLC5, SLC500, Micro800, MicroLogix, CompactLogix, ControlLogix), Omron (CP, CJ1, CS1, CQM), Schneider-Electric (Modicon, Zelio, Twido), Unitronics (Jazz, M91). Bosch (IndraWorks).
Industrial Robots: FANUC (R-J2, R-J3, R-30iA, R-30iB, R30iB Plus), ABB (S3, S4, S4C, S4C+, IRC5), Motoman (XRC, FS100, NX100, DX100, DX200) KUKA (KRC1, KRC2, KRC4), Comau (C4G, C5G), Adept-Omron (i600), OTC (FD-11), Nachi (FD-11).
Collaborative Robots: (Cobots) FANUC (CR Series), Universal (UR Series).
Industrial Protocols: Modbus, EtherNet/IP, EtherCAT, FINS, PROFINET, PROFIBUS, CIP, ControlNet, DeviceNet, I/O Link.
Supervisory Control and Data Acquisiton Systems (SCADA): InduSoft, Elipse, Rockwell FactoryTalk, Siemens WinCC, Ignition.
Human-Machine Interfaces: (HMI) Allen-Bradley PainelView, Siemens SIMATIC HMI, Schneider Electric Magelis HMI, Weintek HMI, Red Lion HMI, AdvancedHMI.
Artificial Intelligence: Machine Learning, Machine Vision, OpenCV.
Vision Inspection: Cognex In-Sight, ViDi, Keyence CV-X, FANUC iR-Vision
Motion Applications: Allen-Bradley Kinetix, Allen-Bradley Power-Flex, Siemens SIMOTICS, Siemens SINAMICS, ControlTechniques Unidrive Series, WEG Drives, SEW Drives, Yaskawa Sigma Series, Bosch MLC.
Office Applications: Microsoft Office (Word, Excel, PowerPoint, Access, Visio, Outlook, OneDrive, Project, OneNote, SharePoint, Teams, Dynamics), Customer Relationship Management (Salesforce, Zoho), Enterprise Resource Planning (Zoho, SAP, TOTVS)
Microsoft Operating Systems: MS-DOS, Windows (3.X, 95, 98, ME, XP, Vista, 7, 8 and 10 versions), Windows Server (2008, 2012, 2016 versions).
Linux Operating Systems: Ubuntu Server (16.04 and 18.04 versions), CentOS 6.9, Mint 18. Leo Gravé - Senior Engineer Page 4
Apple Operating Systems: OS X 10.7 Lion, OS X 10.10 Yosemite.
Networking: Switching, Routing, Wireless, LAN/WAN, TCP/IP, Ethernet (10/100/1000), DNS, DHCP, VPN, VLAN, VoIP.
Vector Design: CorelDRAW, Adobe Illustrator, Affinty Designer.
Image Editing: Adobe PhotoShop, Affinity Photo.
Video Editing: iMovie, Filmora, HitFilm Express.
Audio Editing: Audacity, Cubase, Pro Tool, Reaper.
SOFT SKILLS SUMMARY: Self-Motivation, Critical Thinking, Decisiveness, Conflict Resolution, Resilience.
","whyChoose":"A creative and motivated professional, with a strategic mindset for excellence and productivity. Has a desire to improve knowledge and increase company results with demonstrated experience on mechatronic systems. A self-starter, who loves what he does, works well under pressure, making efforts to achieve solutions and complete tasks. Hungry to do work that matters.
QUALIFICATIONS SUMMARY
- Design, setup and commission of machines and manufacturing systems using programmable logic controllers, microcontrollers, automated guided vehicles, computers, cameras, industrial robots, collaborative robots, human-machine interfaces, supervisory control and data acquisition systems for industrial applications;
- Advanced software development using multi-paradigm languages with an emphasis on generating code that is organized, structured, documented, maintainable and reusable for other applications;
- Design and assembly of electrical, mechanical, pneumatic and hydraulic toolings, implementing reliable safety systems for humans and equipment;
- Create and review schematics, drawings, simulations and technical documents using computer-aided design softwares;
- Initial equipment and project conceptual development, managing complexity, cost, resources and lead-time limits.
- Manage the design, build and delivery of machines, toolings, systems and solutions;
- Project management for several projects simultaneously, ensuring schedule and cost adherence, from the design phase up to successful implementation at the customer site;
- Create, improve, implement and enforce standards, procedures and policies that will improve technical,
operational and financial effectiveness;
- Provide strategic input and leadership on decision making issues affecting the project and members of staff;
- Develop and minister trainings, classes and workshops, providing expert technical guidance for team members, customers and institutions.
Authorized FANUC Integrator in the past.
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Identify, quote and justify the use of Automation in different processes through technical studies and evaluations of processes, methods and habits already in place.
Subject Matter Expert in Automation, Vision, Robotics, IIoT and Integrated Systems, sketching, designing, implementing and maintaining Machinery, Information Technology, Operational Technology, Digital Infrastructure, Manufacturing, Logistics and Business Development.
Manage engineering team activities, workload, and individual goals for respective projects, supporting technically and emotionally each team player with their challenges and tasks. Develop, coordinate, implement, and evaluate system integrations and robotic applications for aluminum manufacturing, aligned with process departments, including foundry, finishing and machine shop. Support and maintain robots and machines in production, helping Maintenance with specific tasks. Prepare and manage budgets, reporting ROIs, benefits, challenges, and changes in each project.
"},{"id":222600,"companyName":"Dakkota Integrated Systems","companyLogoUrl":"https://s3.amazonaws.com/automateamerica-production/company_logo/small/222600-20220718092635_Dakkota.jpeg","companyLogoName":null,"designation":"Senior Controls Engineer","yearFrom":2019,"yearTo":2020,"monthFrom":"Aug","monthTo":"Mar","current":false,"description":"Program and maintain flexible manufacturing systems with data collection and traceability of parts, tests, processes, configurations, users and other manufacturing events during production, using barcode scanners, vision inspections, badges, RFID tags, printers and databases;
Create visual analytical reports using data collected from processes and machines to identify process improvements; Support and maintain automated equipment for production of automotive parts such as headliners, suspensions, corners and coil-over-shocks;
Develop and implement production processes to reduce downtime or scrap
"},{"id":222605,"companyName":"Fori Automation, Inc.","companyLogoUrl":"https://s3.amazonaws.com/automateamerica-production/company_logo/small/222605-20220718092642_ForiAutomation.png","companyLogoName":null,"designation":"Senior Controls Engineer","yearFrom":2017,"yearTo":2019,"monthFrom":"Mar","monthTo":"Aug","current":false,"description":"Development of software for Assembly Lines, Rail Guided Vehicles, Automatic Guided Vehicles, Alignment Systems, Traffic Controllers, Conveyors, Hoists and Torque Tools totally integrated with Plant Interface Software and Information Technology Management Systems; Start-up, follow-up and training on-site with customers; Programming and debugging Rockwell/Siemens platforms, Emerson Servo Drives with Data Analysis Systems.
"},{"id":222606,"companyName":"The Paslin Company","companyLogoUrl":"https://s3.amazonaws.com/automateamerica-production/company_logo/small/222606-20220718092750_PaslinCompany.jpeg","companyLogoName":null,"designation":"Controls Engineer","yearFrom":2016,"yearTo":2017,"monthFrom":"Apr","monthTo":"Feb","current":false,"description":"Development of electrical cabinets and hardware design for Assembly Lines, Toolings, Conveyors and Transfer Systems; Programming and debugging Allen-Bradley PLCs and HMIs with safety processors, safety EtherNet fully integrated with FANUC DCS; Setup of safety devices and network devices.
"},{"id":222607,"companyName":"Easom Automation Systems, Inc.","companyLogoUrl":"https://s3.amazonaws.com/automateamerica-production/company_logo/small/222607-20220718092945_EASOM.PNG","companyLogoName":null,"designation":"Robotics Engineer","yearFrom":2016,"yearTo":2016,"monthFrom":"Mar","monthTo":"Apr","current":false,"description":"Programming and Setup of KUKA Robots on KRC2 and KRC4 Controllers and Motoman Robots on DX100 and DX200 Controllers for Handling and Arc Welding systems; Programming and setup of Allen-Bradley PLCs, HMIs and Supervisors; Setup of weld parameters and quality inspection of seams.
"},{"id":222608,"companyName":"The Paslin Company","companyLogoUrl":"https://s3.amazonaws.com/automateamerica-production/company_logo/small/222608-20220718092743_PaslinCompany.jpeg","companyLogoName":null,"designation":"Robotics Engineer","yearFrom":2016,"yearTo":2016,"monthFrom":"Jan","monthTo":"Mar","current":false,"description":"Programming and Setup of Fanuc Robots on R-J3, R-30iA and R-30iB Controllers; Setup of Vision (iR-Vision) and Laser Systems; Development of off-Line and on-Line program on Fanuc ROBOGUIDE; Commissioning, installation and maintenance of systems at the customers; Setup of weld parameters on Lincoln and Fronius welding machines.
"},{"id":222609,"companyName":"Talos Automation","companyLogoUrl":"https://s3.amazonaws.com/automateamerica-production/company_logo/small/222609-20220718092757_Talos.jpeg","companyLogoName":null,"designation":"Robotics Engineer","yearFrom":2015,"yearTo":2017,"monthFrom":"Dec","monthTo":"Feb","current":false,"description":"Programming and setup of Fanuc Robots on R-J3, R-30iA and R-30iB Controllers; ABB Robots on S4C+ and IRC5 Controllers; KUKA Robots on KRC2 and KRC4 Controllers and Motoman Robots on DX100, DX200 and NX100 Controllers for Handling, Palletizing, Spot Welding and Arc Welding at the customers; Development of Vision Application using iR-Vision and Cognex Cameras in Robotic Systems;
"},{"id":222610,"companyName":"Vizient Manufacturing Solutions","companyLogoUrl":"https://s3.amazonaws.com/automateamerica-production/company_logo/small/222610-20220718092803_Vizient.jpeg","companyLogoName":null,"designation":"Robot Programmer","yearFrom":2014,"yearTo":2015,"monthFrom":"Jul","monthTo":"Nov","current":false,"description":"Programming and setup of Fanuc Robots on R-J3, R-30iA and R-30iB controllers; Programming and setup of Allen-Bradley PLCs, HMIs and Supervisors; Setup of vision (iR-Vision) and laser systems; Development of offLine and on-Line program on Fanuc ROBOGUIDE; Commissioning, installation and maintenance of systems at the customers; Setup of weld parameters for heavy welding.
"},{"id":222611,"companyName":"COMAU Service","companyLogoUrl":"https://s3.amazonaws.com/automateamerica-production/company_logo/small/222611-20220718092809_COMAU.jpeg","companyLogoName":null,"designation":"Automation Technician","yearFrom":2014,"yearTo":2014,"monthFrom":"Feb","monthTo":"Mar","current":false,"description":"Maintenance and programming of Comau Robots on C4G and C5G controllers at FIAT assembly line; Setup of DeviceNet and DH+ networks; Programming of Allen-Bradley PLCs and Siemens CNCs and PLCs.
"},{"id":222599,"companyName":"Mecha Mechatronic Systems","companyLogoUrl":"https://s3.amazonaws.com/automateamerica-production/company_logo/small/222599-20220718090102_Mecha.png","companyLogoName":null,"designation":"President & Chief Executive Officer","yearFrom":2013,"yearTo":2020,"monthFrom":"Oct","monthTo":"Jun","current":false,"description":"FANUC Authorized System Integrator headquartered in São Paulo, Brazil, with international presence, operating mainly in Robotics and Automation areas, developing new products and solutions for business use in Pharmaceutical, Consumer Goods and Automotive industries.
Develop, coordinate, implement, and evaluate a broad range of system integrations and robotic applications, aligned with Software, Electrical, Mechanical and Technology departments, accomplishing over 100 projects, using its own systems, controls, standards, and procedures.
Create and implement the company’s vision and mission, leading the development of the company’s short- and long-term strategy, providing general oversight of all activities.
Manage day-to-day operations with 40+ employees, and assure a smoothly functioning, efficient organization.
Prepare and coordinate project budgets and profits, along with members of Sales, Purchasing, Human Resources and Accounting/Financial departments.
Participate with other members in customer meetings, supplier relationships and industry events.
"},{"id":222612,"companyName":"Axon Systems","companyLogoUrl":null,"companyLogoName":null,"designation":"Mechatronics Designer","yearFrom":2013,"yearTo":2014,"monthFrom":"Jan","monthTo":"Feb","current":false,"description":"Development and project management of Robotic Cells, Toolings and Special Machines, from development of proposals up to field mounts; Programming and setup of PLCs, HMIs and Supervisors from Siemens, AllenBradley, Omron and Unitronics; Setup of PROFIBUS, PROFINET, DeviceNet and EtherNet networks; Programming and setup of ABB Robots on S4C+ and IRC5 controllers and Motoman Robots on DX100 and NX100 controllers for Handling, Arc Welding, Spot Welding and Stud Welding; Development of mechanical and electrical concepts and design on SolidWorks, CATIA, AutoCAD and ePlan; Development of Topologies, Hydraulic and Pneumatic Fluids following customer standards and applicable technical standards.
"},{"id":222613,"companyName":"Attitude Automation","companyLogoUrl":null,"companyLogoName":null,"designation":"Automation Technician","yearFrom":2012,"yearTo":2012,"monthFrom":"Apr","monthTo":"Dec","current":false,"description":"Planning and project development for industrial automation using various types and models of PLCs, HMIs and servo controllers (specially Omron, being an representative thereof), Field Service, running corrective and preventive maintenance, Start-up and deployment of projects in customers; Development of projects in accordance with the NR-12 – ANSI/RIA and performing adaptions for machines.
"},{"id":222614,"companyName":"Schooltech Didatic Solutions","companyLogoUrl":null,"companyLogoName":null,"designation":"Mechatronics Technician","yearFrom":2011,"yearTo":2012,"monthFrom":"Jan","monthTo":"Apr","current":false,"description":"Planning, development and management of projects in Technical Education, Instrumentation and Automation areas with Robots, AC and DC Machines; Product Development; Minister trainings in Colleges, University and Technical Schools for Teachers and Students.
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