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Employee

Terry P

About

Senior Controls Engineer

FUQUAY VARINA, NC, United States

Experience : 24 Years

SUMMARY:

  • Professional, team oriented individual with a wide range of electro-mechanical programming, maintenance, technical control, troubleshooting, and production line experience.
  • Proven ability to work in a high-volume, production-oriented, lean manufacturing atmosphere that requires team alignment and exacting quality and safety work standards.
  • Outstanding detail-positioning with attention to all quality control and safety guidelines.
  • Excellent safety record with knowledge of all safe work practices and procedures.
  • Team player with strong team orientation and the ability to train and guide others as required.

Skills

  • Business/Systems Analysis
  • SQL:
  • MES Systems
  • Allen Bradley PLC’s
  • MES Systems: Apriso& GE Proficy
  • MES and Industry 4.0
  • SCADA Implementation
  • Process Flow Diagrams Interpretation
  • PLC Programming/Troubleshooting
  • VMWare
  • VMWare on AWS Cloud
  • MuleSoft Certification
  • Mechanical/Electrical Troubleshooting
  • Electro-Mechanical Production Line Skills
  • Robotic Palletizing Knowledge
  • Machinery Maintenance
  • Calibration, and Machinery Installations
  • Analog to Digital System Analysis
  • Maintenance/Measurements
  • SAP Materials Management (MM) Module
  • MII
  • 21 CFR Part 11 compliance
  • GMP/Floor Operations
  • Sorting/Conveyor Systems Maintenance
  • Customer Relationship Management
  • Power Distribution
  • 5000 control Allen Bradly
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Programming / Technical Skills

Allen Bradley / Rockwell

CompactLogix, ControlLogix 5000, FactoryTalk, FactoryTalk View, RSLogix 5000, SLC 500, Studio 5000
Experience : 15 Years
  • VFDs, HMIs, and Networks (DeviceNet, ControlNet, Remote IO, Data Highway Plus, and Ethernet).

• MES Systems Intergation

Apriso, GE Proficy, Savigent
Experience : 7 Years

SQL

System Management Studio
Experience : 15 Years

GE

iFIX, Proficy
Experience : 10 Years

SCADA and PLC controlled

Siemens

S7
Experience : 10 Years

Professional Competencies

There are no professional competencies added.

Skilled Trades

There are no skilled trades added.

Applications

Building automation

SQL

OPC

Scada

DDC

Conveyor Systems

Sorting

Palletizing

Occupations

HMI/SCADA Team Lead

Controls Engineer

Field Service Technician Maintain

MES Consultant

Automation Engineer

Senior Controls Engineer

Industries

Aerospace

Power Systems

Water Treatment

consumer appliances

Wire & Cable

Critical Power Systems

Data Center

Food and Beverage

animal health

Work Experience

Targan

HMI/SCADA Team Lead

2 Years 5 months (Dec 2023 - Present)

Responsibilities:

Direct HMI team with a hands on approach to design and implementation of software applications. Utilize AVEVA/Schneider HMI software to develop programs to interface and control automated equipment used for animal health. Design layout for user interface of machines that separate by gender and deliver vaccine to animals at a high rate of speed. Integration to external systems data to be displayed and modified by users. Assign access levels of groups to allow “Need To Know Data” according to user.

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Revolution Technologies

MES Consultant

2 Years 10 months (Mar 2021 - Dec 2023)

Remote

Contract Position

Responsibilities:

  • Configure User interface and end users activities
  • Create users and access control base on need to know principle
  • Configure workflows activity and backend settings
  • Create and modify production workflow diagrams and requirements
  • Write SQL queries to retrieve data from database to support MES functions and data analysis
  • Utilize MII to tract SAP inbound and outbound tractions status
  • Work with client gathering requirements to align MES and ERP system technology
  • Assist in implementing and driving business transformation
  • Perform execution and testing of MES.
  • Follow Agile methodology process throughout the span of the projectutilizing life cycle software
  • Support go live and hypercare phases
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Kellogg’s

MES Consultant/IT Analyst

11 months (Apr 2020 - Mar 2021)

Cary, NC

Contract position

Responsibilities:

  • Perform Implementation and administration task of a GE ProficySystem.
  • The onsite IT analyst for a major food manufacturer.
  • Utilize OSI PI, SQL, SSRS and Tableau.
  • Coordinate with Contactors for onsite visits.
  • Work closely with engineering to insure proper data flow and configuration from the production floor manufacturing equipment.
  • I utilized a combination of an Open Platform Communications United Architecture (OPC ua) server and MuleSoft middleware software to close the communication gap.
  • Monitor integration connections between ERP system (SAP) and the GE Proficy Historian system.
  • This is a GMP regulated environment
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Worldwide Environmental Service

System Integrator

8 months (Aug 2019 - Mar 2020)

Cary, NC

layoffed due to Covid

Responsibilities:

  • Integrating Data Center and Critical Power Systems for remote monitoring.
  • Configuring Alarming, Trends, and Software Drivers within the Eaton Foreseer system.
  • Build Graphic Interfaces for visual navigation of remote sites.
  • Interrogate remote Site components for the purpose of discovering data points for monitoring.
  • Collaborate with end users to resolve root cause issues and for training purposes.
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LS Cable

Senior Controls Engineer

1 Years (Jul 2018 - Jun 2019)

Tarboro, NC

Responsibilities:

  • Maintain plant control and Building automation systems.
  • Modify and Program PLCs Logic to support production lines, as required. Used of Allen Bradley PLCs Controls software’s.
  • Design and enhance Factorytalk view HMI applications to simplify the operator’s navigation during the systems runtime.
  • Configure devices, data points, and ensure communication within the Wonderware historian server.
  • Utilize SQL System Management Studio to view, manipulate, and query various databases.
  • Coordinate and oversee the installation of incoming plant equipment projects.
  • Utilizing Microsoft project management software.
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IDC Technologies

Automation Engineer/MES Consultant

11 months (Aug 2017 - Jul 2018)

Kinston, NC- Contract

Responsibilities:

  • Onsite support for an offshore contractor at a major appliance manufacturer.
  • Ensure the flow of data between PLC, OPC and Apriso MES, Configuring PLC routines to interact with MES for analysis machine status data.
  • Configuring Kepware OPC server for monitoring of data by MES.
  • Configure SQL queries, T-SQL statement for retrieving information from data tables.
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MC Dean

Controls Engineer

1 Years 10 months (Sep 2015 - Jul 2017)

Dulles, VA

Responsibilities:

  • Programming and modifying GE Proficy IFIX SCADA and PLC controlled automated systems on multiple projects.
  • These projects include water treatment plants, incarceration centers, Data centers and power distribution systems.
  • Perform retain preventive maintenance and system backups of control systems applications and databases.
  • Calibrate instrumentation devices such as temperature, flow, pressure and vibration sensors.
  • Prepare proposals, submittals, work orders and change order as prompted by my recommendation to costumers.
  • SQL server maintenance
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3 ETI

Controls Engineer

5 Years 7 months (Mar 2010 - Sep 2015)

Rockville, MD

(Tridium Niagara AX Certification)

Responsibilities:

  • Implemented an Enterprise Industrial Controls system (Tridium Niagara) for Washington Naval District to centralize control of Building automation systems including Power Plants, Water Treatment systems and Hospitals.
  • Configuring Data History collections, Custom programming and Graphical design.
  • Monitoring and controlling the Washington Naval District's building automation systems from a remote operation center.
  • System integration to the Navy's current DDC & SCADA systems.
  • Configuring sub controllers (JACE) to interface with the Navy DDC's, PLC's AND SCADA systems. System start up and debug.
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Nestle

Controls Engineer

2 Years 2 months (Jan 2008 - Mar 2010)

Laurel, MD

Responsibilities:

  • Oversee installation and startup of a totally automated palletizing and conveyor system being feed from seventeen production lines.
  • Also includes the transport system feeding empty pallets and receiving full pallet from Palletizers.
  • Act as coordinator between Project Engineering and contractors to implement Process improvement projects.
  • Maintain electrical and control system.
  • Use RS-Logix 5000, Factory Talk and WonderWare to program, modify, Troubleshoot and update control system.
  • Allen Bradley PLCs, VFDs, HMIs, and Networks (DeviceNet, ControlNet, Remote IO, Data Highway Plus, and Ethernet).
  • Identify methods and implement solutions for improving on the designs / programs created by OEM.
  • Assist maintenance technicians and management with question they may have concerning the automated system.
  • Maintain and configure barcode images and scanner use on product sorting system.
  • Fusion Manufacturing-Electrical Controls Design Engineer Design electrical schematics and panel layout using Promise-E CAD package.
  • Program and Troubleshoot Siemens PLCs using step 7 software.
  • Order and arrange layout of Allen Bradley's Control Logix, Compact Logix and SLC 500 hardware.
  • Assist Production department to ensure proper assembly of automated UV curing systems.
  • Assist Customers in Troubleshooting equipment in the field.
  • This is a GMP regulated environment
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Gunther International, Ltd

Field Service Technician Maintain

6 Years 10 months (Feb 2001 - Dec 2007)

Fredericksburg, VA Responsibilities:

  • Gunther International- Field Service Technician Maintain eleven high speed Gunther mail-processing machines.
  • Troubleshoot electrically and mechanically to resolve machine problems. Use Champion software to diagnose and retrieve system status reports.
  • Gunther International, Ltd, Fredericksburg, VA (contract) 2007-2/2008 continued Update, configure and replace either net. Microprocessor boards.
  • Update Mac/IP addresses and activate system clean up files in SQL server.
  • Maintain failure of machine and software reports that home office requires.
  • Adjust and utilize Guther Vision system to diagnose machine problems.
  • PM and troubleshoot NPI mail sorting systems also.
  • KORBER-WALTER GRINDERS, INC- Electrical Engineer Responsible for maintaining and controlling all electrical documentation; including but not limited. to schematics, panel layouts, applicable assembly instructions, work procedures, process flow diagrams, etc. Design and maintain electrical schematics using AutoCAD and AutoCAD Electric software. Create and maintain customized orders of CNC control machinery using SAP module. Convert ElCAD CE prints to JIC AutoCAD schematics. Troubleshoot and diagnose Allen Bradley and Siemens PLCs and motor controllers. Responsible for the machine electrical build, accommodating specific customer requirements (Automotive, Aerospace, etc.), and international, national and municipal codes. Act as assistant to the Software and Engineering Manager and handle the applicable routine engineering responsibilities in their absence. Follow all procedures and work instructions governed by the company's ISO Quality manual.
  • KORBER-HAUNI RICHMOND, INC- Electrical Design Technician (Assist the Engineering Department in the electrical design of cigarette manufacturing equipment. Design and assemble electrical circuits for prototype equipment for in house test runs of the machines. Coordinate and troubleshoot printed circuit boards used in highly sensitive electronic devices. Make electrical prints and layouts using ElCad computerized drawing system. Provide assistance and support for the Research & Development department in the design of new equipment. Use Siemens step 7 software to diagnose machine problems. Use Profibus network to diagnose communication problems and interface with DP devices. Program and install Siemens Master and Micromaster Drives. Troubleshoot high and low voltage circuits, repair or replace faulty components and devices. Safety Representative for Engineering and R&D department.

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Education, Certificates And Training

Carteret Community College

Bachelor of Science (Computer Technology),

DeVry Institute

Bachelor of Science (computer information systems),

Atlanta GA

Tools, Machines And Equipment Competencies

There are no tools, machines and equipment competencies added.

Facilities I Have Worked At

Add the Facilities that you have worked at here.

My Values And Ethics

There are no values and ethics added.

My Commitment To The Community

There are no community added.

MY Commitment AND My Customers

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Images / Videos

No photos & videos added.

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