• Responsible for all Glazing Line Programming and Commissioning at GFTX. The same code was also used at the Berlin site.

• Responsible for all MES and SCADA (Ignition 8.1) concept, coding, and commissioning for Glazing at GFTX. This code was also used in Berlin.

• Wrote the integrated Kinematic motion code for the automated Toe-Align cell. Also responsible for commissioning, robotict programming (FANUC), MES and SCADA Integration of the Toe-Align.

• Versiondog to Octoplant migration for the entire GigaBerlin Facility.

• Technical lead on all Codesys based Controls. Beckhoff, Wago, Indraworks, RPI

• Developed the Controls and Technical Delivery Specifications for the 3 Texas IPSD Facilities.

• Developed Fault Tree and FMEA tools for IPSD Technicians..

• Managed Capital projects up to $2M

• Standardized the automation backup process between the 3 Texas CAT IPSD Facilities.

• Responsible for the Electrical and Controls training course selection for IPSD Technicians.

• Recruited, developed, and managed a team of 6 Controls Engineers and 6 Automation Techs. • Facilitate FMEA, RCM, RCCA, and Fault Tree Analysis as required.

• Controllers : Siemens Step 7 – S7-3xxF, TIA – S7-1200, S7-15xxF.

Unity – Telemechanique TSXP57xxx, Magelis HMI’s

TwinCAT NC and Kinematic Motion Control of gantry robots.

Allen Bradley Compactlogix 53xx, L3x Robotics: Fanuc R-30ix

• Relocated to Texas to help start up the world’s most heavily automated diesel head machining facility.

• Developed an FIS using Plexus and Tridium’s Niagra Framework and integrated all production

equipment into the system. .

• Designed, built and programmed the facility’s RO Water management system.

• Responsible for the adoption of VersionDog as the controls versioning platform.

• Responsible for all controls programming for Caterpillar C15, C13, C9.3 heads and V22 blocks.

Controllers include Fanuc CNC, Siemens S7300 with distributed safety, S7-1200 TIA, WinCC,

Contrologix, Micrologix , Idec, Koyo, Fanuc R30ia robotics

• Vision systems: Cognex Insight, Keyence IV, and LumiTrax, Matrox

• Contracted to write the PLC and HMI software for 4 types of Engine Block and Head Washers for GM Tonawanda, NY and Spring Hill, TN plants.

• Programmed Siemens S7 300 series. MP277 HMI’s and Fanuc R30ia based robots for part washing and deburring applications.

• Developed the automation programming for the GM Defiance Block washing Line.

• Programmed and commissioned several GM RIO Head Flushers

ZF Steering Systems

• Contracted to commission and provide startup support for the Rackbar DP and APA lines at a new facility in Florence, KY. This entails broaching, deburring, stamping, laser etching of DMC Codes, end-machining, induction hardening, straightening, crack detection, several wash processes and inspection.

• Responsible for the programming and commissioning of 26 Siemens 840Dsl based machines as well as 32 ABB robots.

• Spent 6 months in Germany with the machine builders, certifying all equipment to operational and UL standards before shipment. Vendors include Klink, AMT, Schuler, Kadia, Interflux, and LPW.

• Responsible for the roll out of Auvesy’s VersionDog versioning software at the Florence facility

after startup.

• Contracted to commission and provide startup support for the powerhouses of 2 new ethanol plants that were started up in 2009/2010. The first was in Evansville, Indiana. The second in East St. Louis, Illinois.

• Responsible for all powerhouse controls from IO checkout until customer sign off. This includes tuning and NOx certification of 8 boilers using Lipten’s CombustionPac control system. (Micrologix / PanelView Plus CE1000 with FactoryTalkView ME)

• Responsible for startup and commissioning of Lipten’s MasterPac system for powerhouse SCADA. (ControlLogix, Factory Talk View Site Edition)

• Performed preliminary controls IO checkout on the Solana Solar Plant, Gila Bend, Arizona

• Contracted to complete startup and qualify 3 depalletizers at Tropicana’s Naked Juice facility.

City of Industry, CA.

• Responsible for operational programming (ControlLogix) as Well as line control interface (Wonderware)

• Wrote the S7 Logic and WinCC HMI for a Rexam supersorter retrofit. Copenhagen, Denmark

• Start up support at GM’s Doraville, GA ,Shreveport, LA, and Lordstown, OH assembly plants.

• Integrated new control systems to GM CCRW standards for body shop applications including conveyors, robotic material handling, and robotic welding.

• Programmed and validated throughput / bottleneck analysis routines in GA, body and paint on SLC, PLC and ControlLogix controllers.

• Verified all plc programs and descriptors as current in support of installation of GM’s MAST system in the plant.

• Start up support at GM’s Doraville, GA ,Shreveport, LA, and Lordstown, OH assembly plants.

• Integrated new control systems to GM CCRW standards for body shop applications including conveyors, robotic material handling, and robotic welding.

• Programmed and validated throughput / bottleneck analysis routines in GA, body and paint on SLC, PLC and ControlLogix controllers.

• Verified all plc programs and descriptors as current in support of installation of GM’s MAST system in the plant.

• Developed standard methods for connecting Datalogic barcode scanners and RFID antennas to all major PLC / Fieldbus packages.

• Provided the systems level input for the design team that designed Datalogic’s Devicenet, Ethernet/IP, Profinet, and Modbus TCP integrated products.

• Integrated Datalogic scanners into customer control systems on large projects: UPS, Airborne Express, and Loomis.

• Assisted conveyor integrators in developing data and tracking logic based on Datalogic products.

• Wrote HMI/Test software to standardize testing in the Datalogic US repair facility.

• Designed, programmed, and commissioned conveyor control systems.

• Designed HMI systems for industrial control applications.

• Traveled extensively to assist and supervise local labor for field installations.

• Implemented field modifications and change orders to all types of material handling systems.

• Responsible for all phases of the project. Concept, Design, Implementation, Commissioning.

• Installed welding, cutting, and material handling robotic systems.

• Worked directly with customers to develop application specific software for their robots.

• Analyzed and repaired faulty systems in the field.

• Worked with Honda to develop a prototype Neural Network spot weld analyzer

• Installed and maintained process control systems / HMI for various plant applications.

• Set up and maintained both SMT and insertion automated electronics manufacturing equipment.

• Developed test and process documentation that met ISO 9000 requirements for the testing of

new and existing products.

Controls and HMI development for Schneider Electric Bussbar Line. 6 PLC’s., 8 HMI’s (Unity)

Seimens Safety PLC Commissioning for Ocado. Clermont FL.

• OEE and metrics Data Acquisition. (Logix/ Ignition8.1) Rivian Normal,IL