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Contractor

Rodolfo M

About

Controls Engineer

clinton, mi, United States

Experience : 25 Years

SUMMARY OF SKILLS
• Expert in PLC programming and RS view programming
• Adept with vision system programming
• Ability to design Ethernet network & integrating communication with internal system
• Possess excellent communication skills and problem-solving skills
• Demonstrated abilities to handle projects and a team of engineers
• Skilled in process design and completing process flow
Familiarity with the principles of lean manufacturing
• Team Leader, ability to always maintain self-motivation and be consistently pro-active
• Demonstrated abilities to handle projects and a team of engineers
• Build business in new markets and areas
• Able to cope with pressure and work in a fast-paced environment
• Understanding a client’s needs and issues from a business point of view
• Able to identify critical issues
• Skilled in process design and completing process flow
• Problem solving
• Write and debug Control/Robot/HMI Servo programs per customer request
• Experience troubleshooting and developing PLCs
• Ability to win and retain long-term, high-quality clients as well as recurring business.

TECHNICAL/MANAGERIAL SKILLS:
Hardware: PC, CNC, Laser Welders, Spot Welders, Tig Welders, Laser Markers

Software: Microsoft Office, Windows

Design software: AutoCAD, Solid Edge, Solid Works, Unigraphics, ProE

Programming Languages: C++, JavaScript, Java, Visual Basic, Python

PLC software: FactoryTalk View ME
RSlogix, RSLinks, STEP7, CX-One, TIA Portal,Studio 5000

Other Software: FrontPage, Dreamweaver, MiniTab

GFACS, eFlex , eVision , MES, Software suit for Planning, Configuration & Management Production

Protocols: CAN, Ethernet, Profinet, Profibus

Machine Vision: Cognex, Dalsa, IFM, Matrox, Fanuc, Keyence, SICK 3D inspect, Roboteye , Gocator 3d

PROFESIONAL DEVELOPMENT:
January ’2007 - COGNEX VISION SYSTEMS
Natick, MA
November ’2013 - Fanuc IRVision-2d,3DMV/3DL
Rochester Hills, Mi
November ’2014 - Telesis Laser Marker Columbus,
OH
January’2016 - GM Safety Lock-Out / Tag-Out
Febreruary’2016 - ESWP Electrical Safe work Practices Training
September’2017 - 10-Hour OSHA outreach Training Course for General Industry
September’2017 - 10-Hour OSHA Training for the Construction Industry
November 2018 - Robot Operations Nachi Robots, Novi, Mi
August ’2018 - Fanuc J2P0305 - Robot Operations
Rochester Hills, Mi
July ’2019 - Electrical Safety in the workplace NFPA 70E Warren, Mi
July ’2020 - Kuka Robot Programing KRC4 code EfhGle
Shelby Twp, Mi

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Programming / Technical Skills

Fanuc

R-30iA, R-30iB, ROBOGUIDE, iRVision, Allen Bradley, Various
Experience : 6 Years

Experience touch point/ commucations/ Programming by scratch

Allen Bradley / Rockwell

RSLogix, RSLogix 5000, FactoryTalk, FactoryTalk View, CompactLogix, Panelview, MicroLogix Series, SLC 500, Studio 5000, RSLogix 500, PowerFlex AC Drives, RSLinx, 1756 ControlLogix Modules, RSView32, RSView Studio, RSLogix 5, ControlLogix 5000, PLC-5
Experience : 18 Years

Experience Debug current PLC program. Programming by scratch

KUKA

KRC4
Experience : 4 Years

Experience Touch point/ communication/ Programming by scratch

Professional Competencies

There are no professional competencies added.

Skilled Trades

There are no skilled trades added.

Interview Questions

Willing to work more than 60 miles from home city

I am willing to take emergency contracts

I am willing to work nights or afternoon shifts

I am willing to work on Saturdays

I am willing to work on Sundays

Applications

Troubleshooting

Commissioning

Assembly

Occupations

Controls Engineer

Industries

Automotive

Manufacturing

Industrial Automation

Work Experience

ATS

Controls Engineer

2 Years 5 months (Feb 2023 - Present)

contractor (GM Factory Zero )
• Commissioning multiple (Rockwell PLC’s) and Factory Zero GM.
• Mentor for a new people on GM standard.
• Troubleshooting Siemens HMI.
• Troubleshooting VFD’s. ( servo motors)
• Commissioning multiple (Rockwell PLC’s)
3 of 10
• Support Conveyor system.
• Review logic in Auto station – Semi auto station.
• AOI’s review ( GM standard)
• Review Engineering , Prepare safety validation.
• Coordinate daily activities with PM

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Kuka Aassembly

Controls Engineer

7 months (Mar 2022 - Sep 2022)

(BEV3 Project ) Livonia
• Commissioning multiple (Rockwell PLC’s) and Bev3 project.
• Studio 5000, PlC firmware flash , commissioning I/O . Ethernet communication , Start Program by
Scratch Follow GM Standard
• Support Conveyor system.
• Review logic in Auto station – Semi auto station - Manual Stations.
• AOI’s review ( GM standard)
• Review Engineering , Prepare safety validation.
• Coordinate daily activities with PM
• Teach Position Fanuc robot R30IA
Commissioning supervisors, analyze root cause and resolve machine operation failures

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Inteva Products

Controls Engineer

1 Years 10 months (May 2020 - Feb 2022)

• Multiple Robot support: Robot (Kuka) sewing process,
• Support multiple PLC (Rockwell & Siemens PLC’s) and other electrical controlled automated
systems.
• Review logic support MES system
• Technical expert for electrical controls, process logic controls.
• Production support analyze root cause and resolve machine operation failures

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MAGNA International

Automation Engineer

2 Years 2 months (Apr 2018 - May 2020)

AIM, Warren, Mi - Second Shift

• Drive all activities relating to ensuring existing and new equipment is built and running in
accordance to specifications. Including the troubleshooting, debugging, start-up and programming
of all automated equipment.
• Technical expert for electrical controls, process logic controls.
• Production support analyze root cause and resolve machine operation failures.
Lead Engineer for Robot (Fanuc) shipping system
• Support multiple PLC (Rockwell) and other electrical controlled automated systems
• Work closely with production, maintenance and engineering to establish optimized performance
of all equipment.
• Identify and correct any safety issues inside the facility.
• Review logic support MES system
• Mentor to maintenance staff & technical staff to resolve mechanical, electrical & logical issues in
existing equipment’s.

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Vista Solutions Inc

Machine Vision Expert

2 Years (May 2016 - Apr 2018)

• Production support & error proofing (Cognex camera) improvement at GM Tonawanda.
• Commissioning (Keyence cameras) / support for startup project on Sparks Nevada.
5 of 10
• Commissioning / support for startup different projects per implementing Poka Yoke (Cognex &
Keyence) stations on automotive companies in States, Canada, Japan, Mexico. GM Project
• Commissioning / support install error proofing (cameras) to detect profile thread & stud present
at Multimatic Indiana.
• Support install error proofing (cameras) (Teledyne) holes detection in transmission case at Nemak
.
• Commissioning for installing 16 machine vision system/ error proofing at Ford Irapuato, Gear
Machining area, 8 sped transmission.
• Commissioning for installing 34 machine vision system at GM Spring Hill, new Engine product GenV.
Improvements vision system to inspect sealer application customer, Gestamp.
• Impart vision training, customer Martinrea (Teledyne).
• Commissioning for installing Machine vision / error proofing to inspect cosmetic plastic, customer
Trantek Systems/USF.
• Production support & error proofing improvement at Honda Engine.
• Support for improvement error proofing at GM assembly Lake Orion.
• Production support At Chrysler. ( Cognex Camera)
• Improvements sealer error proofing detect at Chrysler Engine.
• Production support At Ford Dearborn Engine Plant.
• Commissioning for install, line scan error proofing to detect defect metal surface Thyssenkrupp
Material.
Commissioning for install station retools at Hirata Corporation of America.
• Startup production at Ford trucks assemble Kentucky.

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Fives Cinetic

Controls Engineer

4 months (Jan 2016 - May 2016)

GM Toledo
• New processes validation.
• Improvements Process, updated control logic at PLC, Simatic Step 7 V5.5.
• Working with auto/save to download PLC Backups & review changes ONLINE.
• Review difference PLC Logics.
• Supporting production & review team lead requirements.
• Lockout Energy Training.
• UAW Electrical Safe work Practices Training.
• Work with eFacs library, to configure new Task adding new cameras.
• Updated firmware into Siemens HMI.
• Introduced new Keyence laser sensor profile.

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Autosist Staffing

Manufacturing Engineer/ Machine Vision Engineer

4 Years 8 months (May 2011 - Dec 2015)

GM San Luis
Potosi, GF9 General Motors de México / Toluca, Ramos, Silao & San Luis Potosi,
• Vision expert support / start up for difference´s GM Program: Ddct, Gen V, 6 sped, 8 sped, 9 Sped,
X30.
• Fanuc Ir Vision Training.
• Eflex Training. Efacs Training.
• Team work with control & electrical engineers from Europe and Asia to optimize, review, and
release design for a new machinery.
• Supporting production (error proofing, vision systems) & review team lead requirements.
• Process engineering of production cells to manufacture Automotive components.
• Continuous Improvements in assembly lines (vision systems improvements).
• Robot teaching. (learning new position). (Fanuc robots)
• Update production line core tools (Control Plan, PFMEA & Flow Chart).
• Layout modification to increase capacity for GenV program in México.
7 of 10
• Run off/validations, production lines, Europe, Japan, USA, Canada.
• New equipment validation through Gage R&R & Capability studies.
• DOE’s studies to establish working parameters.
• Corrective actions implementation due to Customer trouble reports.
• Continuous communication with Design Engineers to review engineering changes for new lines.
• Raw material validation to accept/reject new suppliers as part of Cost Reduction projects.
• Develop and/or update PQCT, PFMEA, flowcharts, machine check sheets, and PPAP & ANPQP files.
• Suppliers’ supervision for quotes requests and machines’, facilities to review and test machines
and processes.
• Solving problems methodology (8D, 5P, Fishbone), process capability studies.
• Implementation of corrective actions, customer meetings.
• Perform trial changing raw material from tooling to improve life tool and reduce any down time
due to continual tooling change.
• Develop an effective Best Practices process to ensure lessons learned are implemented in new
programs and processes.

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Soluciones Tecnológicas S.A. de C.V.

Automotive Business Development Manager

11 Years 2 months (Apr 2000 - May 2011)

Jalisco, MX
• Weekly meetings with customers.
• Improvements a new laboratory for airbag testing in Autoliv Indiana • Improvements in a new
laboratory for crash testing in VW do Brasil.
• Transferring Production lines from Mexico to China, New products, start up for Cognex vision
systems.
• Project development and start up for Cognex vision systems VW do Brasil.
• Development of inspection programs for assembly lines.
• Mechanical design of work stations for Cognex sensors.
8 of 10
• Development of circuit diagrams and technical drawings for each project.
• Contact with supplier to know the progress of machined parts or assembly workstations.
• R&R tests, PMM with customer to validate and release the projects.
• Request for quotes of equipment required for projects.
• Project development for companies such as Continental Teves, Siemens VDO, GMM, VWM, Lear
Corporation, Robert Bosch, Kimberly Clark Corporation, Ford, Fauerecia, Autoliv,Guillete.
• Development of standard operation sheets, PFMEA, flow chart, visual aids, BOMs, setup check list,
to the launch of master cylinders assembly lines.
• Pokayokes design and validation for assembly lines.
Improvements in assembly lines.

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Automation Engineer

Automation Engineer

2 Years 3 months (Jan 1998 - Apr 2000)

Jalisco, MX
• PLC programming. I acquired knowledge about programming PLC along with developing the ability
of reading, analyzing & comprehending of electric charts for the PLC
• Electrical panel wiring. For contactor 440 VAC
• Inputs and outputs signal controls and monitoring on a Lab View program.

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Education, Certificates And Training

Universidad de Veracruz

Bachelor of Science (Universidad de Veracruz), 2001

Universidad Autónoma de Veracruz

Bachelor of Science (Computer Systems), 1996


Tools, Machines And Equipment Competencies

Computer Basic Hand Tools Basic Electrical Tools Fixtures Conveyors Calipers

Facilities I Have Worked At

Add the Facilities that you have worked at here.

My Values And Ethics

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My Commitment To The Community

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MY Commitment AND My Customers

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Images / Videos

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Please enter message Please do not share confidential information like email and phone number
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Languages Spoken

English
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