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#01153254

Controls Engineer

Machining Automation

New Hudson, MI, United States

Siemens TIA Portal, Rockwell Allen Bradley, Mitsubishi

Community Project

We are looking for a Controls Engineer that will be responsible for the electrical hardware design and software engineering for automation projects on customer orders. This position will work closely with the Program Manager to develop automation concepts into a finalized design. The Controls Engineer will lead the debugging and startup during system commissioning. The Controls Engineer will also work with other team members to develop system manuals and provide end customers with technical documentation and training.

The Controls Engineer performs a variety of duties, including, but not limited to, the following:
• Participate in system risk and safety assessments
• Selection and sizing of hardware components
• Generation of electrical schematics
• Author bill of materials
• Panel layout design and heat calculation analysis
• Pneumatic system sizing and plumbing
• Develop system hardware architecture
• Design of automation network layout
• Write programmable logic controller logic and function blocks
• Develop human machine interfaces
• Commission robots, program paths and touch up points
• Travel onsite for customer startup and commissioning
• Integrate auxiliary equipment: laser markers, parts washers and comparators
• Interface with machine tools for machine tending applications
• Ensure system complies with applicable OSHA / safety standards

Qualifications & Abilities
• Bachelor’s Degree in Electrical Engineering or equivalent work experience.
• 5+ years of experience in electrical hardware design.
• Electrical design experience with EPLAN P8 or AutoCAD Electrical.
• Programming experience with Siemens TIA Portal / Rockwell Allen Bradley / Mitsubishi.
• FANUC, ABB, Kuka robot programming experience.
• Safety setup for Fanuc DCS, ABB SafeMove, Kuka Safe.
• Robot simulation experience with Fanuc Robo Guide, ABB Robot Studio, Kuka Sim.
• Ability to read, write, and speak English.
• Business travel is estimated to be approximately 25% for this position.

Key Companies we work with:

Kuka Assembly & Test (Fenton)

Kuka

ABB

Fanuc

Comau Powetrain

Fives Cinetic

Hirata

EMAG (Farmington Hills)

Heller

MAG

Grob

Felsomat

Gudel

Key applications we work with:

Robotics

Automation

Conveyors

Gantry

ASRS (Automated Storage and Retrieval System)

EOAT (End of Arm Tooling)

7TH Axis Robotic Slides

Feeders

Press Station

Laser Marking

Leak Test

Washer Systems

Special Machines

Simulation

CNC Fixtures

Work Holding Fixtures

Programming / Technical Skills

Siemens(Mandatory)

S7, TIA Portal

• Design of automation network layout
• Write programmable logic controller logic and function blocks
• Develop human machine interfaces

ABB(Mandatory)

IRC 4, IRC 5, RobotStudio, Safemove

• Commission robots, program paths and touch up points
• FANUC, ABB, Kuka robot programming experience
• Safety setup for Fanuc DCS, ABB SafeMove, Kuka Safe
• Robot simulation experience with Fanuc Robo Guide, ABB Robot Studio, Kuka Sim

Show More Show Less

Allen Bradley / Rockwell(Good to have)

CompactLogix, ControlLogix 5000, FactoryTalk, FactoryTalk View, GuardLogix, PowerFlex AC Drives, RSLogix 500, RSLogix 5000, Studio 5000

• Design of automation network layout
• Write programmable logic controller logic and function blocks
• Develop human machine interfaces

Mitsubishi(Good to have)

various

Fanuc(Good to have)

Dual Check Safety (DCS), Handling Tool, iRVision, Pallet Tool, R-30iA, R-30iB, ROBOGUIDE

• Commission robots, program paths and touch up points
• FANUC, ABB, Kuka robot programming experience
• Safety setup for Fanuc DCS, ABB SafeMove, Kuka Safe
• Robot simulation experience with Fanuc Robo Guide, ABB Robot Studio, Kuka Sim

Show More Show Less

KUKA(Good to have)

KRC4, KRC5, Sim Pro

• Commission robots, program paths and touch up points
• FANUC, ABB, Kuka robot programming experience
• Safety setup for Fanuc DCS, ABB SafeMove, Kuka Safe
• Robot simulation experience with Fanuc Robo Guide, ABB Robot Studio, Kuka Sim

Show More Show Less

AutoCAD(Good to have)

Electrical

Electrical design experience with EPLAN P8 or AutoCAD Electrical

• Participate in system risk and safety assessments
• Selection and sizing of hardware components
• Generation of electrical schematics
• Author bill of materials
• Panel layout design and heat calculation analysis
• Pneumatic system sizing and plumbing
• Develop system hardware architecture
• Design of automation network layout

Show More Show Less

EPLAN(Good to have)

P8

Electrical design experience with EPLAN P8 or AutoCAD Electrical

• Participate in system risk and safety assessments
• Selection and sizing of hardware components
• Generation of electrical schematics
• Author bill of materials
• Panel layout design and heat calculation analysis
• Pneumatic system sizing and plumbing
• Develop system hardware architecture
• Design of automation network layout

Show More Show Less

Benefits

  • Full Benefits Yes
  • Health Insurance

    Health

    Dental

    Vision

    HSA with Employer Contribution

  • Vacation

    Bi-Weekly Pay

    PTO (15) Days

    Holidays (13) Days
    2025 Holiday List
    New Years Day Wed, Jan 1, 2025
    Good Friday Fri, April 18, 2025
    Memorial Day Mon, May 26, 2025
    Independence Day Holiday Fri, July 4, 2025
    Labor Day Mon, Sep 1, 2025
    Thanksgiving Holiday Thu, Nov 27, 2025
    Thanksgiving Holiday Fri, Nov 28, 2025
    Winter Holiday Wed, Dec 24, 2025
    Winter Holiday Thurs, Dec 25, 2025
    Winter Holiday Fri, Dec 26, 2025
    Winter Holiday Mon, Dec 29, 2025
    Company Required Holiday Tues, Dec 30, 2025
    New Years Eve Holiday Wed, Dec 31, 2025
    Company reserves the right to change this holiday schedule or request work to be completed during a
    holiday.

    PTO Buy In (5) Days

  • Other

    401K Employer Match

Safety Equipment Required

  • 1.Standard PPE (Safety shoes, glasses, ear protection)
  • 2.Lock out / Tag out

Key Information

  • Start date Immediate
  • # People needed 1
  • Shift Days
  • Planned hours per day9
  • Planned days per week 5

Bill Rates Once You Are Hired

  • Base Salary $85k-$125k

Work Public Documents

  • CE Job Description
Professionals will be offered rates that are 5-20% less. This is the Automate America transaction charge. Percentages vary depending on your rates and if whether there is a sales commission on your account
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