#01153254
Controls Engineer
Machining Automation
New Hudson, MI, United States
Siemens TIA Portal, Rockwell Allen Bradley, Mitsubishi
Community Project
We are looking for a Controls Engineer that will be responsible for the electrical hardware design and software engineering for automation projects on customer orders. This position will work closely with the Program Manager to develop automation concepts into a finalized design. The Controls Engineer will lead the debugging and startup during system commissioning. The Controls Engineer will also work with other team members to develop system manuals and provide end customers with technical documentation and training.
The Controls Engineer performs a variety of duties, including, but not limited to, the following:
• Participate in system risk and safety assessments
• Selection and sizing of hardware components
• Generation of electrical schematics
• Author bill of materials
• Panel layout design and heat calculation analysis
• Pneumatic system sizing and plumbing
• Develop system hardware architecture
• Design of automation network layout
• Write programmable logic controller logic and function blocks
• Develop human machine interfaces
• Commission robots, program paths and touch up points
• Travel onsite for customer startup and commissioning
• Integrate auxiliary equipment: laser markers, parts washers and comparators
• Interface with machine tools for machine tending applications
• Ensure system complies with applicable OSHA / safety standards
Qualifications & Abilities
• Bachelor’s Degree in Electrical Engineering or equivalent work experience.
• 5+ years of experience in electrical hardware design.
• Electrical design experience with EPLAN P8 or AutoCAD Electrical.
• Programming experience with Siemens TIA Portal / Rockwell Allen Bradley / Mitsubishi.
• FANUC, ABB, Kuka robot programming experience.
• Safety setup for Fanuc DCS, ABB SafeMove, Kuka Safe.
• Robot simulation experience with Fanuc Robo Guide, ABB Robot Studio, Kuka Sim.
• Ability to read, write, and speak English.
• Business travel is estimated to be approximately 25% for this position.
Key Companies we work with:
Kuka Assembly & Test (Fenton)
Kuka
ABB
Fanuc
Comau Powetrain
Fives Cinetic
Hirata
EMAG (Farmington Hills)
Heller
MAG
Grob
Felsomat
Gudel
Key applications we work with:
Robotics
Automation
Conveyors
Gantry
ASRS (Automated Storage and Retrieval System)
EOAT (End of Arm Tooling)
7TH Axis Robotic Slides
Feeders
Press Station
Laser Marking
Leak Test
Washer Systems
Special Machines
Simulation
CNC Fixtures
Work Holding Fixtures
Programming / Technical Skills
Siemens(Mandatory)
S7, TIA Portal
• Design of automation network layout
• Write programmable logic controller logic and function blocks
• Develop human machine interfaces
ABB(Mandatory)
IRC 4, IRC 5, RobotStudio, Safemove
• Commission robots, program paths and touch up points
• FANUC, ABB, Kuka robot programming experience
• Safety setup for Fanuc DCS, ABB SafeMove, Kuka Safe
• Robot simulation experience with Fanuc Robo Guide, ABB Robot Studio, Kuka Sim
Allen Bradley / Rockwell(Good to have)
CompactLogix, ControlLogix 5000, FactoryTalk, FactoryTalk View, GuardLogix, PowerFlex AC Drives, RSLogix 500, RSLogix 5000, Studio 5000
• Design of automation network layout
• Write programmable logic controller logic and function blocks
• Develop human machine interfaces
Mitsubishi(Good to have)
various
Benefits
- Full Benefits Yes
-
Health Insurance
Health
Dental
Vision
HSA with Employer Contribution
-
Vacation
Bi-Weekly Pay
PTO (15) Days
Holidays (13) Days
2025 Holiday List
New Years Day Wed, Jan 1, 2025
Good Friday Fri, April 18, 2025
Memorial Day Mon, May 26, 2025
Independence Day Holiday Fri, July 4, 2025
Labor Day Mon, Sep 1, 2025
Thanksgiving Holiday Thu, Nov 27, 2025
Thanksgiving Holiday Fri, Nov 28, 2025
Winter Holiday Wed, Dec 24, 2025
Winter Holiday Thurs, Dec 25, 2025
Winter Holiday Fri, Dec 26, 2025
Winter Holiday Mon, Dec 29, 2025
Company Required Holiday Tues, Dec 30, 2025
New Years Eve Holiday Wed, Dec 31, 2025
Company reserves the right to change this holiday schedule or request work to be completed during a
holiday.
PTO Buy In (5) Days -
Other
401K Employer Match
Safety Equipment Required
- 1.Standard PPE (Safety shoes, glasses, ear protection)
- 2.Lock out / Tag out
Key Information
- Start date Immediate
- # People needed 1
- Shift Days
- Planned hours per day9
- Planned days per week 5
Bill Rates Once You Are Hired
- Base Salary $85k-$125k